Alcoa Inc

Lean Manufacturing Engineer

Alcoa Inc • $75K — $95K *
Lake Charles, LA 70605In-Person
Manufacturing & Automotive
Less than 5 years of experience
Reposted Today
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Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering, Project Management, Manufacturing Engineering or similar preferred.
  • Minimum 3 years of Lean/Continuous Improvement experience in an industrial setting.
  • In-depth knowledge of Lean Manufacturing; Six Sigma Green Belt preferred.
  • Proficient in Microsoft tools (Excel, PowerPoint, Power BI, etc.) for data analysis.
  • Strong ability to influence and collaborate with cross-functional teams.
  • Exceptional problem-solving skills and structured thinking capabilities.
  • Proactive attitude with a passion for driving change and continuous improvement.

Responsibilities

  • Lead and implement Lean and ABS initiatives to drive operational improvements.
  • Develop process flow and value stream maps to identify waste and bottlenecks.
  • Deliver continuous improvement projects to achieve cost-saving and efficiency targets.
  • Implement and sustain visual management standards and Daily Management Systems.
  • Conduct structured problem-solving activities using Lean tools and data analysis.
  • Lead cross-functional improvement projects ensuring stakeholder alignment.
  • Coach employees and leaders on Lean tools and foster a continuous improvement culture.

Benefits

  • Competitive compensation, including performance-based pay and recognition programs.
  • 401(k) plan with employer match and additional retirement contributions.
  • Comprehensive healthcare benefits: medical, dental, vision, and flexible spending options.
  • Work-life balance through flexible scheduling and hybrid/remote work options.
  • Generous paid time off policy including 15 vacation days, multiple holidays, and family leave.
Full Job Description
About the role:

In this role, you will lead and drive continuous improvement initiatives using Lean Manufacturing and the Alcoa Business System (ABS) to optimize production processes, improve quality and efficiency, and eliminate waste.

You'll play a key role in identifying and removing operational bottlenecks, enabling stronger performance through structured problem-solving and cross-functional collaboration. This is a high-impact position where your ideas and leadership will directly influence plant performance and culture.

Lean & ABS Deployment
  • Lead and implement Lean and Alcoa Business System (ABS) initiatives using PDCA and DMAIC frameworks to drive sustainable operational improvements.

Process Mapping & Optimization
  • Develop process flow and value stream maps to identify waste, bottlenecks, and improvement opportunities across key manufacturing processes.

Cost Reduction & Performance Improvement
  • Deliver continuous improvement projects aligned with Plant cost-saving, productivity, and efficiency targets.

Daily & Visual Management Systems
  • Implement and sustain visual management standards and Daily Management Systems, including shift handovers, toolbox meetings, and performance reviews.

Problem Solving & Data-Driven Decisions
  • Lead structured problem-solving activities using Lean tools, supported by data analysis, performance metrics, and KPI tracking.

Cross-Functional Project Leadership
  • Lead cross-functional improvement projects from concept to implementation, ensuring stakeholder alignment and benefit realization.

Capability Building & CI Culture
  • Coach and develop employees and leaders on Lean/ABS tools, daily management practices, and change management to foster a strong continuous improvement culture.


What you can bring to the role:
  • Bachelor's degree required - Engineering, Project Management, Manufacturing Engineer or similar preferred.
  • Minimum 3 years Lean/Continuous Improvement work experience in an industrial setting.
  • In depth knowledge of Lean Manufacturing (Six Sigma Green Belt preferred).
  • Proficiency in Microsoft tools (Excel, PowerPoint, Power BI, etc.) with the ability to analyze data and translate insights into actionable improvements.
  • Demonstrated ability to influence, challenge, and collaborate across cross-functional teams.
  • Strong problem-solving and structured thinking skills, with a results-driven mindset.
  • High energy, proactive approach, and a passion for driving change and building a continuous improvement culture.


What we offer:
  • Competitive compensation packages, including pay-for-performance variable pay, recognition and rewards programs.
  • 401(k), employer match up to 6%, additional employer retirement income contribution (no vesting period).
  • Healthcare benefits: medical, Rx, dental, vision, flexible spending account, health savings account (generous employer contribution), life and accident insurance.
  • Work-life balance programs: flexible work scheduling, hybrid/remote working.
  • Paid time off: 15 vacation days prorated in the 1st year based on hire date, 12 paid holidays, 7 illness days, Care for Family leave up to 40 days, up to 5 bereavement days, maximum of 30 jury duty days, and up to 10 days annual training for military leave.


#LI-PW1

About the Location

Just about halfway from Houston and New Orleans Alcoa's Lake Charles Carbon Plant is located in historic Lake Charles, LA. The city of Lake Charles is a growing city with a vibrant art, cultural and dining scene. Parks scattered throughout the city, and easy access to shimmering Lake Charles, via our beautiful Lakefront Promenade, call to outdoor enthusiasts of all kinds. One of the most prominent aspects of Cajun culture and Southern charm is the natural willingness for people to go out of their way to treat company or complete strangers like family.

This is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!

Your work. Your world. Shape them for the better.

About Alcoa Inc

Alcoa Warrick is one of the producers of aluminum sheet for the food and beverage industry.

Alcoa Inc Careers

Join the dynamic team at Alcoa Inc, a leader in the production of bauxite, alumina, and aluminum products. At Alcoa, we are committed to innovation, leadership, and sustainability, making it an exciting time to advance your career with us.

Work You’ll Do

At Alcoa Inc, you will be part of a culture that thrives on diversity, professional growth, and collaborative success. Our global presence offers unparalleled job opportunities in various fields, from engineering to marketing, each fostering your professional and personal growth.

Innovate and Lead

Embrace the chance to work on groundbreaking projects that redefine industry standards. Alcoa Inc is at the forefront of innovation in the aluminum sector, providing a platform for employees to challenge the status quo and lead transformative initiatives.

Grow Your Career

Alcoa Inc is not just a company; it's a place where careers flourish. We support your journey with extensive training programs, leadership development, and opportunities for upward mobility. Our commitment to professional growth ensures that your career trajectory is always ascending.

Be Part of Our Team

Joining Alcoa Inc means becoming part of a diverse team that values your unique perspective. We are dedicated to creating an inclusive environment where every team member can thrive. Our collaborative culture is designed to empower, engage, and deliver results.

Explore Job Opportunities

Whether you’re looking for a full-time position, an internship, or a leadership role, Alcoa Inc offers a range of employment opportunities. Our hiring process is designed to be transparent and engaging, ensuring that all candidates can showcase their skills effectively.

Benefits and Culture

At Alcoa Inc, we recognize the hard work of our employees with competitive benefits, including health care, retirement plans, and wellness programs. Our culture is built on mutual respect and a commitment to excellence, making Alcoa Inc a great place to work.

Networking and Professional Development

We encourage our employees to engage in networking and professional development activities. These opportunities enhance your skills and connect you with industry leaders, paving the way for innovation and career advancement.

Internship Programs

Start your career on the right foot with Alcoa Inc’s internship programs. These positions are crafted to provide hands-on experience and insights into the aluminum industry, enhancing your resume and preparing you for future employment.

Join Our Team

Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. Explore the diverse career paths available at Alcoa Inc and find where you fit best.

Stay Connected

Keep up to date with the latest industry trends, career tips, and company news—all from the people who work here. Join our community to receive personalized job alerts and insider information tailored to your career preferences.

Apply Now

Ready to take the next step in your career? Submit your resume, complete your profile, and prepare for an interview where you can present your vision for innovation and commitment to sustainability. At Alcoa Inc, your future is waiting.

SEARCH ALCOA INC JOBS

Join Alcoa Inc and be part of a company that is shaping the future of the aluminum industry through sustainable practices and a commitment to excellence. Your career at Alcoa Inc is not just a job—it’s a pathway to personal and professional fulfillment.
Learn more about Alcoa Inc
Size
12,200 employees
Market Cap
$7.8 billion
Industry
Manufacturing & Automotive
Net Income
-$170 million
Founded
1888
5 Year Trend
+5.5%
Revenue
$9.2 billion
NASDAQ
AA
* Ladders Estimates

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