Caterpillar, Inc

Lead Simulation Engineer (Digital Twin)

Caterpillar, Inc$128K — $208K *
Technical Services
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Computer Science, Software Engineering, Mechanical Engineering, Robotics, or related field
  • 5+ years of experience in digital twins or simulation systems
  • Strong expertise in system-level simulation and digital twin technologies
  • Experience with NVIDIA Omniverse and real-time simulation tools
  • Hands-on programming skills in C++ and Python for simulation logic

Responsibilities

  • Develop and deploy simulation logic and behavioral models for Caterpillar machines
  • Ensure the accuracy and stability of digital twin models through quality assurance processes
  • Create high-fidelity 3D models and connect them to real-time visualization platforms
  • Contribute to toolchain design and collaborate across multiple engineering teams
  • Evaluate and implement new simulation technologies to enhance performance

Benefits

  • Medical, dental, and vision benefits
  • Paid time off (Vacation, Holidays, Volunteer, etc.)
  • 401(k) savings plans
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Career development opportunities
  • Incentives and bonuses available
  • Life insurance and disability benefits
  • Parental and adoption leave
Full Job Description

Career Area:

Technology, Digital and Data

Job Description:

Job Summary:
The Simulation & Digital Twin Engineer will design, develop, and integrate simulation and visualization capabilities that support Caterpillar’s next‑generation digital twin, machine behavior modeling, and interactive 3D experiences. This role combines simulation engineering, real‑time visualization, and 3D scene‑building using NVIDIA Omniverse and modern C++/Python toolchains. The engineer will build the behavioral logic, physics integrations, and visualization layers that enable accurate, high‑performance representations of Caterpillar machines, job sites, and workflows. This is a hands-on role which will plan, architect and also lead and mentor.

What You Will Do:

  • Simulation/Digital Twin Development:  Develop and deploy the simulation logic and behavioral models governing machine and system behavior.  Implement real‑time simulation algorithms, including kinematics, dynamics, and control‑system interactions. This includes integration of physics engines (e.g., PhysX, Omniverse Physics, or equivalent) to support realistic behavior and machine–environment interactions.
  • Simulation Quality:  Develop and execute model validation and verification plans, ensuring digital twins are accurate and numerically stable.
  • Real‑Time 3D Visualization Engineering:  Create high‑fidelity 3D models, scenes, and environments such as NVIDIA Omniverse. Develop interfaces that connect simulations to real‑time visualization, dashboards, and operator‑focused experiences. Implement automated test pipelines and document model correlations, limitations, and validation scoring.
  • Integration & Platform Engineering: Contribute to toolchain and pipeline design, including scripting utilities, automated test frameworks, and modular code libraries.  Collaborate across data engineering/architecture, autonomy, product groups, and engineering to ensure interoperability and alignment with business needs.
  • Digital Twin Tooling & Ecosystem Support:   Evaluate and implement new simulation libraries and real‑time rendering technologies that enhance simulation fidelity and performance.  Work hands‑on with multiple digital‑twin platforms, such as:  NVIDIA Omniverse (primary environment), CARLA, Siemens NX/Teamcenter/Plant Simulation, Dassault 3DEXPERIENCE, Ansys Twin Builder, Unity or similar

What You Will Have:

  • Software/Simulation Product Design/Architecture: Knowledge of simulation and robotics product design; ability to convert market requirements into the product design.
  • Simulation Software Product Technical Knowledge: Knowledge of technical aspects of simulation products; ability to design, configure and integrate technical aspects of these products.
  • Product Testing: Ability to design, plan, and execute  model validation and testing strategies and tactics to ensure product quality and adherence to stated requirements.  Implement automated test pipelines and document model correlations, limitations, and validation scoring.

Top Candidates Will Have:

  • Bachelor’s degree in Computer Science, Software Engineering, Mechanical Engineering, Robotics, or a related field or equivalent experience.
  • 5+ years of experience developing digital twins or simulation‑based systems in industries such as technology, aerospace, defense, heavy machinery, or automotive, with exposure to high‑fidelity modeling, physics‑based simulation, and real‑time visualization.
  • Strong expertise in system‑level simulation and digital twin technologies. This includes but is not limited to multi‑physics modeling, data driven/statistic simulations, discrete-events simulation and machine learning based simulation. 
  • Expertise in data annotation and labelling technologies with ability to institute and maintain the program.
  • Experience with NVIDIA Omniverse, including USD workflows, Omniverse Kit/Code, PhysX, or Omniverse‑based pipeline development.
  • Knowledge of other digital‑twin and real‑time simulation tools, such as Unity, Unreal Engine, Siemens NX/Teamcenter/Plant Simulation, Dassault 3DEXPERIENCE, Ansys Twin Builder, Rockwell Emulate3D, or similar industrial platforms.
  • Familiarity with physics engines (PhysX, Omniverse Physics, Bullet, ODE, or equivalent) and experience integrating them into simulation environments.
  • Strong hands‑on programming skills in C++ and Python for simulation logic, behavior modeling, and tooling.
  • Experience validating simulation models and digital twins using test data correlation, scenario‑based testing, regression testing, and telematics/real‑world data.
  • Ability to work cross‑functionally with engineering, autonomy, controls, software, and product teams, communicating complex technical concepts clearly.
  • Experience modeling mechanical systems, hydraulics, heavy equipment, or robotics.
  • Knowledge of 3D scene construction, rendering concepts, and UI development for real‑time visualization.
  • Experience with cloud‑based simulation workflows, large‑scale data integration, or distributed simulation pipelines.

Additional Details:

  • This position requires the candidate to work full-time at the Irving, TX office (Dallas)
  • Domestic relocation assistance is available for this position.
  • Visa sponsorship is available with this position.

#LI


 

Summary Pay Range:

$128,470.00 - $208,770.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar. 

Benefits:

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.

  • Medical, dental, and vision benefits*

  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*

  • 401(k) savings plans*

  • Health Savings Account (HSA)*

  • Flexible Spending Accounts (FSAs)*

  • Health Lifestyle Programs*

  • Employee Assistance Program*

  • Voluntary Benefits and Employee Discounts*

  • Career Development*

  • Incentive bonus*

  • Disability benefits

  • Life Insurance

  • Parental leave

  • Adoption benefits

  • Tuition Reimbursement

       

* These benefits also apply to part-time employees

 

 

This position requires working onsite five days a week. 

 

Relocation is available for this position.

 

 

Visa Sponsorship is not available for this position.

 

 

Posting Dates:

About Caterpillar, Inc

Progress Rail Services Corporation, a Caterpillar company, is one of the largest integrated and diversified suppliers of railroad and transit system products and services worldwide. Since its acquisition by Caterpillar Inc. in 2006, Progress Rail has used the Caterpillar international footprint to gain quick and widespread notice and approval across the globe. Product technology, reliability and durability, along with legendary aftermarket parts and service support, have been their keys to success. Caterpillar is the world's leading manufacturer of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. The technology and world reach of Caterpillar, combined with the service standard and historical reliability of Progress Rail, ensures their products and services make a growing impact on the world rail industry. With their acquisition of Electro-Motive Diesel (EMD), Progress Rail is the world's largest builder of diesel-electric locomotives for all commercial railroad applications including freight, intercity passenger, commuter, switching, industrial and mining. EMD is also a global provider of diesel power engines for marine propulsion, offshore and land based oil well drilling rigs and stationary power generation. Electro-Motive is the only diesel engine manufacturer of its size to have produced more than 70,000 engines. This success stems from product reliability, serviceability, load acceptance capability, low operating costs and ease of maintenance with standardized components.

Caterpillar, Inc. Careers

Join the robust team at Caterpillar, Inc., a global leader in construction and mining equipment, where innovation drives everything we do. As part of our team, you'll engage in work that improves the world and furthers your career with every project you touch.

Work You’ll Do

At Caterpillar, Inc., you will have the opportunity to contribute to a variety of groundbreaking projects that extend across the globe. Our commitment to leadership in the industry is unwavering, and we achieve it through a culture that fosters diversity and leadership development.

Explore Job Opportunities and Growth

Caterpillar offers a wide range of job opportunities and career paths, providing a platform for professional growth and development. Whether you're interested in engineering, sales, marketing, or management, Caterpillar has a position that will utilize your unique skills and talents. We are continuously hiring innovative minds to propel our mission forward and maintain our status as industry leaders.

Internship Programs

Kickstart your career with a Caterpillar internship. Our internships provide invaluable workplace experience and networking opportunities that often lead to full-time employment at our company. As an intern, you will work alongside experienced professionals and gain insights that will benefit you as you advance in your career.

Benefits and Culture

Choosing a career at Caterpillar means more than just having a job. It means you're part of a team that values diversity and is committed to creating an inclusive environment. We offer competitive benefits to ensure the health and well-being of our employees and their families. These benefits include health insurance, retirement plans, and paid time off, alongside unique perks like professional development and diversity training programs.

Innovation and Leadership

Drive innovation and industry leadership as part of the Caterpillar team. We empower our employees to lead from their first day on the job, encouraging continuous improvement and career advancement. At Caterpillar, your ideas will shape the future of our business and the industries we serve.

Join Our Team

Search open positions that match your skills and interests. We are looking for passionate, curious, and solution-driven team players. Ready to start your journey at Caterpillar, Inc.? Explore our career portal for the latest job opportunities.

Stay Connected

Keep up to date with company news, career tips, and industry insights—all from the people who work here. Subscribe to our careers blog and personalize your subscription to receive updates that align with your career interests.

Prepare for Your Interview

Make a great first impression. Prepare for your interview at Caterpillar by reviewing common questions and practicing your responses. Tailor your resume to highlight the experiences and skills that make you the ideal candidate for the position you are applying for. At Caterpillar, Inc., every role offers the chance to make an impact. Come be a part of our team and drive the future of our global industries. Your career at Caterpillar is not just about what you'll accomplish, but how you'll grow and the innovation you'll lead. Join us and build a career that matters.
Learn more about Caterpillar, Inc
Size
107,700 employees
Market Cap
$125.3 billion
Industry
Net Income
$2.9 billion
Founded
1925
5 Year Trend
+5.8%
Revenue
$41.7 billion
NASDAQ

Similar Jobs

More Jobs at Caterpillar, Inc

More Technical Services Jobs

Find similar Lead Simulation Engineer (Digital Twin) jobs: