Lead Controls Engineer

PDS Tech Commercial

• $187K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Computer Science, Information Systems, Engineering, or a related field (equivalent experience accepted).
  • 6+ years of experience in Information Systems, Controls Engineering, or Industrial Automation.
  • Strong PLC programming, commissioning, and troubleshooting skills in industrial contexts.
  • Expertise with Schneider Electric / Modicon PLC platforms and Ignition and iFix SCADA/HMI platforms.
  • Proficient in troubleshooting material handling systems including conveyors, drives, and sensors.
  • Excellent communication skills to convey technical concepts to non-technical stakeholders.
  • Strong analytical skills focused on root-cause resolution.

Responsibilities

  • Provide technical leadership for plant automation and information systems.
  • Design and implement solutions to enhance operational efficiency.
  • Lead troubleshooting efforts for PLCs, HMI/SCADA systems, and automated equipment.
  • Program and maintain PLC-based control systems in a manufacturing environment.
  • Collaborate with teams to identify and recommend technology improvements.
  • Manage vendor relationships to stay updated on automation technologies.
  • Develop integrated testing plans for successful system implementations.

Benefits

  • Medical, dental, and vision insurance options.
  • Life insurance and short-term disability coverage.
  • Flexible benefits for individual needs including commuter options.
  • 401K plan for retirement savings.
  • Paid Sick Leave and holiday pay as applicable.
Full Job Description
Lead the Future of Industrial Automation as a Lead Controls Engineer!
  • Location: Holcomb, KS 67851 | Onsite
  • Schedule: Monday-Friday
    1st Shift: 6:00 AM-4:00 PM | 2nd Shift: 3:00 PM-12:00 AM
  • Pay Rate: $90.00/hour
Make a Lasting Impact on Advanced Manufacturing Operations

Are you a highly skilled Controls Engineer who thrives on solving complex automation challenges and driving continuous improvement? We are seeking a Lead Controls Engineer to provide technical leadership for critical industrial automation and information systems supporting a large-scale manufacturing environment. In this role, you'll lead modernization initiatives, optimize plant-floor technologies, and collaborate across departments to ensure reliable, efficient, and innovative operations.

This is an exciting opportunity to influence the future of automation while working with cutting-edge technologies, large-scale production systems, and cross-functional teams that value innovation and continuous improvement.
What You'll Do

As the Lead Controls Engineer, you will:
  • Provide technical leadership and strategic direction for plant automation, controls, and information systems.
  • Design, develop, implement, and support technology solutions that enhance operational efficiency and reliability.
  • Lead troubleshooting and root-cause analysis efforts across PLCs, HMI/SCADA systems, industrial networks, and automated equipment.
  • Program, commission, and maintain PLC-based control systems in industrial manufacturing environments.
  • Support and improve material handling systems, conveyors, drives, sensors, barcode scanners, vision systems, and related automation equipment.
  • Collaborate with operations, maintenance, engineering, and management teams to identify technology improvements and automation opportunities.
  • Evaluate, recommend, and implement hardware, software, and infrastructure upgrades.
  • Develop and maintain technology standards, best practices, and system documentation.
  • Manage vendor relationships and stay current on emerging automation and controls technologies.
  • Support controls modernization projects involving both legacy and next-generation equipment.
  • Develop and execute integrated testing plans to ensure successful system implementations.
  • Mentor team members and provide expert technical guidance across the organization.
Required Qualifications
  • Bachelor's degree in Computer Science, Information Systems, Engineering, or related technical field. Equivalent experience may be considered.
  • 6+ years of experience in Information Systems, Controls Engineering, Industrial Automation, or a related discipline.
  • Strong PLC programming, commissioning, and troubleshooting experience in industrial environments.
  • Expertise with Schneider Electric / Modicon PLC platforms.
  • Experience with Ignition and iFix SCADA/HMI platforms.
  • Experience supporting automated manufacturing, production, or material-handling systems.
  • Advanced knowledge of:
    • SCADA platforms
    • HMI systems
    • SQL databases
    • Scripting and programming technologies
    • Industrial communications and networking
  • Experience troubleshooting:
    • Conveyors
    • Motors and drives
    • Sensors and photo-eyes
    • Interlocks and sequencing systems
    • Barcode and scanning technologies
  • Strong understanding of electrical schematics and control system architecture.
  • Excellent verbal and written communication skills, including the ability to explain technical concepts to non-technical stakeholders.
  • Proven analytical and problem-solving abilities with a focus on root-cause resolution.
Preferred Qualifications
  • Knowledge of Keyence, Cognex, and SICK vision and scanning systems.
  • Experience supporting controls upgrades, equipment modernization, and automation expansion projects.
  • Familiarity with structured programming methodologies and system development lifecycle practices.
  • Project leadership or project management experience within manufacturing or industrial operations.
  • Experience working with mixed environments consisting of both legacy and modern control systems.
Pay Details: $90.00 per hour

Benefit offerings available for our associates include medical, dental, vision, life insurance, short-term disability, additional voluntary benefits, EAP program, commuter benefits and a 401K plan. Our benefit offerings provide employees the flexibility to choose the type of coverage that meets their individual needs. In addition, our associates may be eligible for paid leave including Paid Sick Leave or any other paid leave required by Federal, State, or local law, as well as Holiday pay where applicable.

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