Stellantis

HV Safety Mechanical & Integration- Core Engineering

Stellantis • $90K — $120K *
Auburn Hills, MI 48326In-Person
Manufacturing & Automotive
5 - 7 years of experience
1 month ago
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Automotive, Aerospace, Electrical Engineering, or related field
  • 5+ years in product engineering, systems engineering, or vehicle safety development
  • Proven experience with HV safety integration and crash simulation
  • Hands-on experience with electrified vehicle architectures (HEVs, PHEVs, BEVs)
  • Strong knowledge of global safety regulations (FMVSS 305, ECE R100)
  • Expertise in interpreting CAE crash simulation and physical crash test data
  • Familiarity with OEM processes, CAD models, and power electronics systems

Responsibilities

  • Ensure HV safety compliance across electrified vehicle programs
  • Lead assessments of crash simulations and physical crash tests
  • Own HV safety content within the Product Book for compliance
  • Develop and communicate the HV Safety Scorecard for program reviews
  • Drive alignment with various teams to implement safety requirements
  • Ensure compliance with global and internal safety standards
  • Champion continuous improvement in HV safety practices and guidelines

Benefits

  • Collaborative work environment with cross-functional teams
  • Opportunity to influence safety regulations and design guidelines
  • Engagement in cutting-edge electrified vehicle projects
  • Professional development opportunities and mentorship
  • Access to advanced tools and systems for design and compliance
Full Job Description
The High Voltage Safety Integration (HVSI) Team is part of the Global Power Electronics Engineering organization and serves as the technical core team for HV safety compliance, mechanical integration compliance, and DC bus integration compliance across all power electronic devices not limited to Inverters, On board chargers, and DC-DC Converters and relevant power electronics component. The team collaborates closely with global power electronics engineering groups, vehicle architecture teams, and suppliers to ensure that HV components are safely packaged, compliant with regulations, and fully integrated into the vehicle environment. The High Voltage Safety Integration Engineer ensures that all electrified vehicle programs meet global safety regulations through robust crash-avoidance design, compliant HV packaging for all HV components, and cross-functional technical integration.

Core Responsibilities:

  • Ensure high-voltage (HV) safety compliance across all electrified vehicle programs through robust design execution, packaging strategies, and crash-avoidance solutions.
  • Lead technical assessment of CAE crash simulations, physical crash test results, and supplier analyses to identify safety risks and drive continuous design improvement.
  • Own HV safety and compliance content within the Product Book, ensuring accuracy, completeness, and on-time delivery in alignment with program milestones.
  • Develop, maintain, and communicate the HV Safety Scorecard for leadership and program reviews, providing clear technical recommendations and program status.
  • Drive cross-functional alignment with Powertrain COE, HV Safety Subsystem teams, Crash Safety, and Vehicle Program Teams to ensure timely implementation of safety requirements.
  • Ensure compliance with global safety regulations (FMVSS 305, ECE R100) and adherence to GM internal HV safety standards and processes.
  • Champion continuous improvement by developing and updating HV safety best practices, lessons learned, and design guidelines across vehicle programs.


Basic Qualifications:
  • Bachelors degree in mechanical, Automotive, Aerospace, Electrical Engineering or related degree field
  • 5 or more years of experience in product engineering, systems engineering, or vehicle safety development within the automotive industry
  • Leading HV safety integration, crash simulation analysis, or crash test correlation activities across multiple vehicle programs
  • Working with suppliers to drive design robustness, implement lessons learned, and ensure compliance with safety and packaging requirements
  • Hands-on experience with electrified vehicle architectures (HEV, PHEV, BEV), including HV component packaging and system integration
  • Interpreting and applying global safety regulations (FMVSS 305, ECE R100) and internal OEM safety standards
  • Familiarity with OEM development processes, program milestones, and cross-functional engineering workflows
  • Strong expertise in CAE crash simulation interpretation, physical crash test analysis, and correlation methodologies.
  • Proficiency in reviewing CAD models, GD&T, connectors, vehicle tree structures, and packaging studies for HV safety integration.
  • Understanding of DFM, DFA, DFMEA, PFMEA, and design-for-service principles.
  • Knowledge of power electronics systems not limited to inverters, chargers, MGUs, HV cables and their integration constraints
  • Familiarity with PLM systems such as Teamcenter and CAD environments used for vehicle packaging
  • Ability to evaluate supplier CAE reports, mold-flow analyses, and durability assessments; manufacturing knowledge of HV components and castings (HPDC)
  • Effective communication and leadership skills to influence cross functional teams and suppliers
  • Self-motivated, detail-oriented, and committed to delivering high-quality, safe, and compliant engineering solutions
  • Demonstrated ability to mentor and develop junior engineers while contributing to continuous improvement and best-practice development
  • High level of ownership, organization, and accountability while managing multiple vehicle programs and deliverables

Preferred qualifications:
  • Masters Degree in Mechanical Engineering
  • Crash Safety experience
  • Printed Circuit Board (PCB) design and fabrication experience
  • Strong expertise in interpretation of CAE crash simulation results, physical crash test data, and CAE-to-test correlation methodologies.

About Stellantis

Stellantis is a multinational automotive manufacturer formed in 2021 by the merger of Fiat Chrysler Automobiles and Groupe PSA. The company designs, produces, and sells a wide range of vehicles under various brands, including Alfa Romeo, Chrysler, Citroen, Dodge, DS Automobiles, Fiat, Jeep, Lancia, Maserati, Opel, Peugeot, Ram, and Vauxhall. Stellantis operates in over 130 countries and has 14 brands in its portfolio. The company is committed to sustainable mobility and has set ambitious targets for reducing its carbon footprint and increasing the share of electric vehicles in its sales.
Learn more about Stellantis
Size
400,000 employees
Market Cap
$44.9 billion
Industry
Manufacturing & Automotive
* Ladders Estimates

Similar Jobs

Ad banner background

Get Ready For Your
Next Interview

More Jobs at Stellantis

More Manufacturing & Automotive Jobs

Find similar HV Safety Mechanical & Integration- Core Engineering jobs:

NationwideAuburn Hills, MI