Full Job Description
The Operations Engineer ensures safe, reliable, and environmentally compliant operation of the process unit while maintaining product quality and driving continuous improvement. The role provides day-to-day support to Operations, focusing on unit monitoring, troubleshooting, optimization, and reliability improvement.
Key responsibilities include, but are not limited to:
• Monitor operation of process unit daily, including reviewing key performance indicators (KPIs), operating logs, process trends, and quality data to ensure reliable, cost effective, and on-spec operation.
• Prepare KPI reports/presentations to communicate the health and reliability of the process unit.
• Communicate unit limitations, environmental impacts, and operational constraints to Commercial and other stakeholders.
• Identify and resolve operating issues; provide troubleshooting, data analysis, and technical guidance to Operations.
• Investigate root cause of failures and provide recommendations to prevent recurring issues/failures.
• Organize, lead, and participate in improvement initiatives, projects, and process optimization teams to deliver specific, focused, improvement objectives.
• Provide operational insight to support design and implementation of new processes, equipment upgrades, and capital projects.
• Track variable costs and identify optimization opportunities to reduce operating expenses.
• Provide unit start-up/shutdown support, including developing operational guidelines and estimated schedules.
• Support development of operating procedures and assist with Operator training including the development of training material and job aids.
• Execute vessel inspections, catalyst/adsorbent loading and unloading, and equipment readiness activities.
• Support HAZOPs, PSM activities, and closure of engineering assigned action items.
• Assist with Pre-Startup Safety Reviews (PSSR) to ensure readiness and compliance.
• Support and inform the Environmental/Permitting group of incidents and changes that impact plant permits.
• Support environmental emissions event calculations.
• Promote a strong safety culture and actively support the development and sharing of process safety best practices.
Qualifications
The successful candidate meets the following qualifications:
• A minimum of a Bachelor's degree in Chemical or Mechanical Engineering is required.
• A minimum of (3) years of experience in a chemical plant environment, or related industry is required.
• A minimum of (3) years of experience with production, process, or mechanical troubleshooting and optimization activities is preferred.
• Proficiency in basic Microsoft Office tools (Word, Excel, Outlook, etc.) is required.
• Experience with Process Modeling software, such as Hysys or Unisim is preferred.
• Must show strong initiative, be self-motivated, work with minimal supervision. Must have excellent communication skills, both verbal and in writing, and be detailed oriented with the ability to handle fast-paced projects with constantly changing priorities and scope.
• Must be proficient in balancing multiple priorities and activities and be able to meet deadlines in a timely and accurate manner.
• Must demonstrate a proven track record of working in a team environment, possess a strong technical/problem solving aptitude and be data driven.
• Ability to solve complex problems by identifying and enrolling appropriate resources is required.
• Ability to quickly absorb the key deliverables and maintain focus on critical objectives is required.
• Knowledge of DCS and advanced process control systems is preferred.