Job Description

We are seeking a motivated and detail-oriented Reliability Engineer to join our dynamic C4ISR (Command, Control, Communications, Computers, Intelligence, Surveillance, and Reconnaissance) Systems team. This position offers an excellent opportunity for a recent graduate or early-career professional to gain hands-on experience in a critical engineering discipline, supporting cutting-edge technologies and contributing to national security. You will play a vital role in ensuring the reliability and performance of our systems, working alongside experienced engineers and contributing to continuous improvement. This role is designed for growth, with opportunities to expand your skill set and take on increasing responsibilities as you progress within the company.

The BAE Systems C4ISR team develops and supports a diverse portfolio of technologies vital to modern warfare, integrated into platforms like the F-16, F-18, E-2D, and F-35. Our products include: Electronic Warfare Systems: Systems for detecting, jamming, and protecting against electronic threats; Precision Navigation Systems: High-accuracy positioning, navigation, and timing solutions; Advanced Displays & Processing: Ruggedized displays and computing platforms for harsh environments; and Data Links: Secure and reliable data communication networks. We provide the critical command, control, and intelligence capabilities our customers rely on.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Required Skills and Education

• Failure Analysis & FRACAS (Failure Reporting, Analysis, and Corrective Action System): This is a core responsibility.
  
  • Analyze failed hardware and software components from production and field returns to determine root cause of failures and assist in developing corrective actions.
  • Collaborate with internal teams (e.g. Quality, HW Design, Manufacturing) to obtain information in support of failure investigations.
  • Interface with Suppliers/Vendors including the review of their failure analysis findings on returned failed items.
  • Perform detailed failure analysis using various techniques (e.g., visual inspection, component-level testing, data analysis).
  • Author clear, concise, and technically accurate customer-facing failure reports and narratives, including recommended corrective actions.
  • Maintain and update the FRACAS database with accurate failure data and analysis results.
  • Review and interpret data from manufacturing process monitoring, environmental stress screening (ESS), and system testing.
  • Collaborate with test teams to investigate failure modes and refine test procedures.
• Reliability Data Analysis:
  
  • Collect, analyze, and interpret reliability data to identify trends and potential areas for improvement.
  • Utilize statistical tools and techniques (e.g., Weibull analysis, MTBF calculations) to assess system reliability.
  • Contributes to the development and maintenance of reliability prediction models.
• Process Improvement:
  
  • Identify opportunities to improve manufacturing processes and reduce failure rates.
  • Contribute to the development and implementation of corrective and preventative actions.
  • Assist in the development and maintenance of quality control procedures.
• Documentation & Reporting:
  
  • Create and maintain detailed documentation of failure analysis results, test procedures, and reliability data.
  • Prepare presentations and reports summarizing reliability findings for internal and external stakeholders.

Preferred Skills and Education

• Bachelor's degree in Engineering (Electrical, Mechanical, Aerospace, Systems, or related field). Will consider recent graduates.
• Strong analytical and problem-solving skills.
• Excellent written and verbal communication skills.
• Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint).
• Ability to work independently and as part of a team.
• Ability to obtain/maintain a security clearance.
• Experience with failure analysis techniques (e.g., visual inspection, microscopy, electrical testing).
• Familiarity with reliability testing standards (e.g., MIL-STD-883, MIL-STD-750, MIL-HDBK-217).
• Knowledge of statistical analysis tools (e.g., Minitab, JMP).
• Experience with FRACAS databases and reporting systems.
• Experience with electronic circuits and components.
• Understanding of manufacturing processes.
• Experience with Python or other scripting languages for data analysis.

Benefits Information

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

Intern Benefits: Temporary employees generally are not eligible for BAE Systems benefits, but can elect to participate in the 401(k) savings plan. Temporary employees working 20+ hours per week are eligible for medical benefits, the employee assistance program, and business travel accident insurance.

Please note: Some benefits may be different for union employees that are governed by a collective bargaining agreement (CBA) or for positions covered by a wage law called the McNamara-O'Hara Service Contract Act (SCA).