Design and Release Engineer

ALTEN Technology USA

$88K — $105K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering or related field.
  • Minimum 5 years in design or release engineering in automotive body or stamping.
  • Proficient in mechanical CAD tools (e.g., NX, CATIA) and GD&T principles.
  • Experience with DFMEA, DVP&R, and PLM systems like Teamcenter.
  • Strong problem-solving skills and team collaboration.

Responsibilities

  • Lead design and specification process for door closures and stamped components.
  • Define and document component requirements based on vehicle objectives.
  • Create and manage DFMEA, DVP&R, and engineering change records.
  • Conduct design reviews with CAE/FEA for mechanical and structural integrity.
  • Collaborate with suppliers and manufacturing for feasibility and cost-effectiveness.
  • Manage engineering change requests and maintain BOM records.
  • Support launch readiness for prototype builds and resolve assembly issues.
  • Analyze warranty and quality data for closure systems.

Benefits

  • Comprehensive health and wellness programs.
  • 401(k) retirement plan with company match.
  • Opportunities for professional development and advancement.
  • Flexible work arrangements to promote work-life balance.
Full Job Description
Job Description :
  • As a Design Release Engineer focused on Body Closures & Stamped Doors, you will drive the design, development, and release of door assemblies, hinges, latches, and stamped-sheet metal body components for new vehicle programs.
  • You will work closely with design, CAE, manufacturing, stamping/tooling, and supplier teams to execute components and systems that meet vehicle function, safety, manufacturability, timing and cost objectives.

Key Responsibilities:
  • Lead the specification development and design release process for door closures, side doors, liftgates, hinges, latches and associated stamped components.
  • Define component requirements derived from vehicle-level objectives (durability, NVH, safety, ergonomics, cost, weight).
  • Create and maintain deliverables such as DFMEA, DVP&R (Design Verification Plan & Report), work product documentation, and engineering change records.
  • Conduct mechanical, structural, durability, NVH and interface reviews (2D/3D) in coordination with CAE/FEA and ensure design robustness and packaging compliance.
  • Collaborate with Tier-1 and Tier-2 suppliers, stamping/tooling vendors, and internal manufacturing to ensure designs are feasible, cost-effective, and meet launch timing.
  • Manage engineering change requests (ECRs/ECOs), update EBOM/BOM records, and ensure traceability of design changes throughout PLM systems.
  • Support prototype builds, pilot production and launch readiness for closure systems; resolve manufacturing/assembly/validation issues during launch.
  • Analyze field, warranty and quality data for closure systems, leading root-cause investigations and corrective/preventive actions.
  • Maintain all documentation for audits and compliance: drawings, release data, manufacturing process validations and sign-offs.
  • Monitor project schedule, cost, risk for closure subsystems, provide status updates and escalate issues to program leadership.

Basic Qualifications:
  • Bachelor's degree in Mechanical Engineering, Automotive Engineering, Manufacturing Engineering or similar discipline.
  • Minimum 5 years of release engineering, design engineering or product development experience in automotive body, closure or stamping domains.
  • Strong knowledge of mechanical CAD (e.g., NX, CATIA), 2D/3D drawings, GD&T, sheet-metal stamping, welding, assembly, latch/hinge/door system fundamentals.
  • Experience with DFMEA, DVP&R, ECO/ECR process, BOM/EBOM management, PLM/release systems (e.g., Teamcenter).
  • Excellent problem-solving skills and ability to operate in cross-functional teams (design, CAE, manufacturing, suppliers).

Preferred Qualifications:
  • Master's degree in Engineering or related field.
  • Previous experience specifically in closure systems (doors, liftgates) or body-in-white/stamped sheet-metal structures.
  • Experience with NVH, durability testing, assembly/tooling launch, supplier development for closures.
  • Understanding of body-in-white manufacturing processes including stamping, laser welding, adhesive joining, corrosion protection.
  • Proven track record of successfully launching closure subsystems on vehicle programs.

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