OverviewProvide engineering support for life cycle maintenance, operation, and upgrade of cooling water, liquid and gas systems. This role is responsible for the overall technical integrity, safe operation, and maintenance of assigned systems, and supervision of assigned staff.
ResponsibilitiesCore Duties: This position primarily supports National Spherical Torus eXperiment Upgrade (NSTX-U) cooling water, liquid and gas systems, however support of other experiments at PPPL is expected.
Fluids Engineering (80%):
- Provide technical oversight of operations, maintenance, and configuration management for experimental operations; define and oversee maintenance, testing, and repair activities on assigned systems.
- Develop and maintain procedures, specifications, maintenance and inspection plans, drawings, and training material to ensure safe and reliable operation during the systems life cycle.
- Define and maintain spare parts inventory.
- Provide design support for corrective maintenance of system components, including piping, pumps, valves, relief devices, and heat exchangers.
- Prepare and maintain engineering calculations and systems models (eg - AFT Arrow and Fathom) to support system control and automation, understand performance limitations, document operational limits, and set alarm thresholds.
- Oversee operator training, operations and troubleshooting in support of experimental operations.
- Evaluate data collected during testing, commissioning, and operations to make recommendations for improved design or operational practices.
Section Supervision (20%):
- Lead and direct assigned technical support and engineering staff, setting goals and performing performance appraisals.
- Plan, organize, and supervise daily work, schedule work to meet completion deadlines on assigned tasks.
- Foster a culture of responsibility, delegation of tasks, active mentoring, and professional communication.
- Ensure the safety and safety compliance of all assigned staff and maintain constant vigilance for potential safety hazards in restricted and potentially dangerous areas.
- Ensure compliance with environmental, safety, health, and quality program requirements.
Engineering Operations Support:
- May be requested to train for operational roles such as NSTX-U Chief Operations Engineer (COE).
- Coordinate the startup, routine operation, and shutdown of numerous high power one-of-a-kind pressure, vacuum, and electrical systems.
- Coordinate operation of the NSTX-U device, including initiating each "pulse".
- Ensure operations stay within safety basis parameters defined for the facility.
- Respond to fault conditions for NSTX-U operations and safety envelopes.
- Assure proper conduct of operations communications across the operating team.
QualificationsEducation and Experience: - Bachelor's degree in Mechanical, Chemical, or related Engineering field with 8+ years of relevant experience, or a Master's degree with 6+ years of related experience.
- Demonstrated experience in a supervisory or lead technical role.
Knowledge, Skills and Abilities: - Process experience, with industrial fluid systems equipment including pumps, valves, piping, control systems, and water chemistry is required.
- Experience with preventative maintenance of pumps, heat exchangers, valves, and pressure relief devices, including experience developing and implementing comprehensive maintenance programs for plant systems is required.
- Experience in the preparation of technical documentation such as operational and maintenance procedures, piping and instrumentation drawings (P&IDs), and process flow diagrams is required.
- Experience with plant simulation and modeling is highly desirable.
- Knowledge of Lock-Out/Tag-Out (LOTO).
- Working knowledge of ASME B31.1 and B31.3.
- Strong written and oral communication skills, including proficiency with office suites like MS Office and MS Excel or Google Workspace.
Certificates and Licenses: - PE license is highly desirable.
Physical Requirements: - Full or fully corrected vision, correct depth and color perception, occasional close work, work in low light conditions.
- Frequently lift and/or move up to 25 pounds and occasionally lift and/or move up to 50 pounds.
- Full hand, arm and leg mechanical dexterity and coordination.
- Ability to work near static magnetic fields without medical restrictions.
- Capable of climbing ladders, continuous walking, standing or sitting.
- Will work in environments with industrial hazards such as potential oxygen deficiency, high noise, confined spaces, elevations, radiation, and where electrically/mechanically energized equipment may be present.
- Routinely wear protective clothing and equipment, primarily hardhats, safety glasses, and electrical PPE.
Working Conditions: - Most work will be done at the PPPL shops and laboratories, though vendor visits may be required when supporting ongoing projects.
- Work will generally be 1st shift, though 2nd shift work may be required depending on facility schedules. Staff in the section may potentially provide two-shift coverage in support of experimental operations and maintaining routine communication and supervision with all assigned staff is required.
- On-call duties requiring occasional off-hours response to emergency or alarm conditions.
- May involve work in confined spaces, use of fall protection, other job-specific PPE.
Standard Weekly Hours40.00
Eligible for OvertimeNo
Benefits EligibleYes
Probationary Period180 days
Essential Services Personnel (see policy for detail)No
Physical Capacity Exam RequiredYes
Valid Driver's License RequiredNo
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Salary Range$111,600 to $178,200
