Tata Consultancy Services

Converting Automation / Inspection Engineers

Tata Consultancy Services$100K — $140K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • 5-7 years of experience in automation engineering, specifically converting automation solutions.
  • Technical proficiency with robotic and autonomous technologies including AMRs and vision systems.
  • Hands-on experience in developing and deploying tailor-made automation solutions for converting lines.
  • Familiarity with advanced robotics and automation technologies such as teleoperation and human-robot collaboration.
  • Solid background in lean manufacturing principles and continuous improvement methodologies.
  • Proficient in advanced modeling and simulation techniques and ability to interpret results effectively.
  • Knowledge of controls engineering and integration with enterprise systems like SAP.

Responsibilities

  • Design and implement automation solutions from concept to commissioning.
  • Collaborate with project managers and fabrication teams to ensure project alignment.
  • Define project scope, costs, and schedules accurately for automation projects.
  • Ensure compliance with safety standards during solution design and implementation.
  • Liaise with OEM suppliers across various regions for automation system procurement.
  • Monitor project progress and status while facilitating communication among stakeholders.
  • Provide post-deployment technical support and troubleshoot issues as they arise.

Benefits

  • Discretionary annual incentive based on performance.
  • Comprehensive medical coverage including dental and vision.
  • Family support benefits including maternal and parental leave.
  • Insurance options for auto, home, and identity theft protection.
  • Professional development support through training reimbursements.
  • Generous paid time off including vacation and holidays.
  • Financial assistance programs including 401K and student loan refinancing.
Full Job Description
Must Have Technical/Functional Skills

1. Possess good Experience in Engineering Converting Automation Solutions like Roll loading automation, Auto-splicing, Buffering, Web Tension Control, material replenishment, inspection etc.

2. Well versed with associated Technologies like Robots/Cobots, Autonomous Mobile Robots (AMR), AGV / Vision System etc.

3. Hands on experience in application engineering as well as development and deployment of Converting line Automation Solutions that are custom engineered or leveraging AGVs/AMRs/Cobots / Vision Systems etc.

4. Knowledge on Advanced Robotics Technologies like Haptics, Teleoperation, Human-Robot Collaboration, Voice Commanding of Robots, Exoskeletons, Robotic Operating System, AMR / AGV Fleet Manager etc

5. Converting Domain Knowledge Good understanding of the processes like unwinding, splicing, web conveying, slitting, coating, curing, winding, cutting & packaging (Primary / Secondary / Tertiary)

6. Knowledge on lean manufacturing concept, value stream mapping and focus on continuous improvement.

7. Knowledge on Advanced Modeling and Simulation to the extent of providing the right inputs to the Modeling and Simulation SMEs, providing inputs on various What-If Scenarios, Ability to interpret the Simulation Results and take corrective action in the Design

8. Understanding of Controls Engineering / Plant IT Systems / Enterprise systems like SAP to the extent of the integration requirements.

9. Drives results - Consistently achieving results, even under tough circumstances.

10. Facilitating Equipment/Capital Procurement - Selects appropriate Robot equipment & associated systems (like Conveyor, Sensors, PLC, HMI etc.) which meets the Customer manufacturing specifications and meets program needs.

11. Managing Installation & Commissioning collaborating with Installation & Commissioning contractors

Roles & Responsibilities

1. Responsible for

o Designing Automation Solutions from initial concept through plant commissioning

o working closely with project managers, fabrication teams, and plant personnel.

o Implementing design solutions that meet stringent safety requirements established by customer and applicable regulatory bodies.

o Clearly defining scope, cost estimates, schedules

o Active project management to meet the commitments on scope, cost and schedules

2. Work closely with identified OEM suppliers based out of US, Europe & India for the supply of automation systems like conveyors, sensors, alarm systems, Robots, AMRs, COBOTs etc.

3. Track the overall project status.

4. Work closely with Plant IT wherever required

5. Organize & Schedules weekly calls with Customer, suppliers & TCS Offshore team

6. Manage & Support Installation / Commissioning and final handover at Customer site

7. Study new opportunities across various areas within the plant and propose solutions proactively (may need to visit other sites).

8. Provide technical support to customer technicians/ engineers after the successful deployment of the solution like trouble shooting, snag rectification etc.

Generic Managerial Skills, If any

Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.

Collaborates - Building partnerships and working collaboratively with customer/Vendors to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Salary Range: $100,000 - $140,000 per year

TCS Employee Benefits Summary:

Discretionary Annual Incentive.

Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.

Family Support: Maternal & Parental Leaves.

Insurance Options: Auto & Home Insurance, Identity Theft Protection.

Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.

Time Off: Vacation, Time Off, Sick Leave & Holidays.

Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.

About Tata Consultancy Services

Tata Consultancy Services (TCS) is an Indian multinational information technology (IT) services and consulting company, headquartered in Mumbai, Maharashtra, India. It is a subsidiary of Tata Group and operates in 149 locations across 46 countries. TCS is the largest Indian company by market capitalization and is ranked 11th on the Forbes Global 2000 list of the world's biggest public companies. TCS is also the second-largest IT services company in the world by revenue and the largest employer of women in India. The company provides services in areas including IT, consulting, and business solutions.
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