Controls Engineer

Adient

$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Degree in Engineering/Electrical field preferred, or equivalent additional experience
  • 3-5 years relevant Controls Engineering experience in manufacturing, preferably in automotive JIT
  • Must have experience with Allen Bradley PLCs and strong troubleshooting skills
  • Familiarity with AutoCAD
  • Proficient in electrical control voltage and wiring methods

Responsibilities

  • Support maintenance by troubleshooting equipment issues including PLC ladder logic
  • Maintain and archive PLC documentation and machine control drawings
  • Troubleshoot, repair, and improve automated equipment components
  • Assist maintenance in troubleshooting I/O devices and pneumatic circuits
  • Enhance equipment uptime and contribute to plant reliability maintenance initiatives
  • Schedule backups of machine control and robotic programs and develop Preventive Maintenance Programs
  • Diagnose problems involving hydraulic, pneumatic, and mechanical systems alongside electrical systems
  • Implement and maintain data collection systems and error-proofing processes
  • Collaborate with a multi-disciplinary team on continuous improvement strategies
  • Identify process impacts from engineering changes and participate in root-cause problem-solving

Benefits

  • Access to ongoing training and professional development
  • Opportunity to work within a supportive, multi-disciplinary team
  • Focus on improving equipment reliability and production efficiency
  • Engagement in continuous improvement strategies
  • Contribution to specifications for new equipment and systems
Full Job Description
JOB DESCRIPTION

Summary

Develop, maintain and improve automation control systems integral to the production process of the manufacture and assembly of automotive seating, JIT or automotive experience is highly preferred.

Job Duties:

  • The Controls Engineer will Support the maintenance department by assisting in the troubleshooting of equipment issues, which includes troubleshooting PLC ladder logic and data handling functions in Control Logix processors.
  • Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in an electronic and/or paper format and throughout facility.
  • Maintain, troubleshoot, repair and improve automated equipment including devices, I/O, instruments and all other components associate with automated processes to meet production and safety goals.
  • Support various I/O devices connected to PLC's including HMI's, scanners, remote I/O, sensors, relays, solenoids, servo drives, etc., and support/assist maintenance personnel in troubleshooting pneumatic circuits.
  • Improve equipment uptime and contribute to Plant reliability maintenance.
  • Schedule and complete backups of all electronic machine control and robotic programs on set schedule and develop and maintain Preventive Maintenance Programs.
  • Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.
  • Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and apply skills in restoring equipment to operation.
  • Implement and maintain data collection system from Plant floor processing equipment. Identify and implement error-proofing requirements throughout the production process.
  • Part of multi-disciplinary Plant Team to determine continuous improvement strategies.
  • Identify and plan for process impact(s) as a result of engineering and launch changes.
  • Participate in 8D or similar root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.
  • Contribute to specifications for equipment purchases, which include review and commentary on equipment controls drawings prior to build approval.


Required Experience:
  • Degree in Engineering/Electrical field preferred, or equivalent additional experience
  • 3-5 years related Controls Engineering manufacturing experience; automotive JIT experience preferred
  • Allen Bradley PLC's experience is a must. Strong PLC Trouble-Shooting with some Programmable skills
  • Working Knowledge of AutoCAD
  • Proficient with Electrical Control Voltage & Wiring Methods


PRIMARY LOCATION

Foamech

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