Controls Engineer I

BEUMER Group

$90K — $100K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical, Controls, Automation, or related field
  • 0-2 years experience (internships/co-ops welcomed)
  • Basic understanding of PLC programming (Siemens or Allen-Bradley preferred)
  • Knowledge of industrial automation systems and electrical schematics
  • Strong problem-solving skills and effective communication

Responsibilities

  • Understand customer requirements and create control system solutions
  • Design and program machine controls for various BEUMER machines
  • Develop operator panels and HMI systems
  • Assist in PLC programming and optimize PLC logic with AI
  • Conduct testing of PLC hardware and machine control systems
  • Collaborate with engineering on system architecture and design
  • Support field teams during on-site machine commissioning

Benefits

  • 100% coverage of medical and dental premiums for employees and eligible dependents
  • Generous 401(k) matching program for retirement security
  • Comprehensive life insurance and long-term disability coverage
  • Ancillary insurance options including vision and critical illness
  • Generous paid time off for a good work-life balance
  • Paid company holidays with additional flexible days
  • Performance-based bonuses through the Target Agreement Plan
Full Job Description
Job Description

Role Purpose:

To apply professional programming knowledge and skills to project machine control programming, primarily within the high-speed sorter division relating to the sorter control system; and work closely with Mechanical Engineering, Software Developers, Electrical Engineering, Project Management and Customer Support.

Responsibilities:
  • Understand customer requirements and translate them into control system solutions and programmatic designs.
  • Design and program machine controls for all types of BEUMER sorters, palletizers, and Stretch Hood machines using BEUMER standard machine control code.
  • Design and program operator panels and HMI systems.
  • Assist in PLC programming and utilize AI copilots to generate, refine, and optimize PLC logic structures, code efficiency, readability, and documentation.
  • Prepare and test PLC hardware, I/O systems, networks, and machine control systems for projects.
  • Understand and interpret electrical design drawings, control schematics, and specifications as they relate to machine control programming.
  • Work with Electrical Engineering to define I/O networks, addressing, and system architecture.
  • Work with engineering teams in the selection, integration, and testing of peripheral equipment and with PC software developers on system interfaces.
  • Apply AI tools to analyze logs, alarms, and system behavior to accelerate troubleshooting and root cause analysis.
  • Participate in in-house machine control testing, Factory Acceptance Testing (FAT), and system validation at BEUMER facilities.
  • Participate in on-site machine control commissioning, troubleshooting, and support of field teams.
  • Support the development of standardized PLC libraries, reusable code modules, AI-assisted documentation, and engineering workflows.
  • Automate repetitive engineering tasks, including I/O validation, tag mapping, and test script generation.
  • Prepare project documentation and as-built documentation for every project.
  • Participate in the second-tier software response line and support resolution of system issues.
  • Work with subcontractors in the controls and electrical areas, specifying scope and deliverables and supervising the correct and timely delivery.
  • Collaborate with senior engineers to implement practical and safe AI applications in controls engineering.
  • Participate in special projects and continuous improvement initiatives as assigned.

Compensation range: $90,000.00 - $100,000.00 Annually
The posted salary range reflects the compensation the company reasonably expects to offer for this position. Actual compensation will not be less than the posted minimum and will be based on multiple factors.

Qualifications

Required Skills and Abilities:
  • Bachelor's degree in Electrical, Controls, Automation, or related field
  • 0-2 years experience (internships/co-ops welcome)
  • Basic understanding of:
    • PLC programming (Siemens or Allen-Bradley preferred)
    • Industrial automation systems
    • Electrical schematics and wiring diagrams
  • Strong problem-solving skills and attention to detail
  • Effective communication and teamwork

Knowledge of:
  • Experience or interest in:
    • AI tools (ChatGPT, GitHub Copilot, etc.)
    • Python, scripting, or data analysis
  • Exposure to:
    • SCADA systems (Ignition, FactoryTalk)
    • Industrial networks (Ethernet/IP, Profinet)
  • Passion for applying AI to industrial automation

Work Environment & Expectations:
  • Travel up to 40% for commissioning and project support
  • Dynamic work environment across office, test facility, and customer sites
  • Opportunity to work on cutting-edge automation systems.
  • Curiosity and willingness to learn
  • Interest in combining controls engineering with AI technologies
  • Strong ownership mindset and accountability
  • Ability to adapt in fast-paced, project-driven environments

Commitment Required: We are looking for a long-term commitment, the ability to set and meet goals and the willingness and ability to travel up to 40%.

Additional Information

BEUMER is an innovative company, where every employee is part of the "family". Because our employees are our most important asset, here are some of benefits we currently offer full-time employees.
  • Medical & Dental Premiums: We cover 100% of the premiums for you and your eligible dependents.
  • 401(k) with Generous Match: Secure your financial future with our competitive retirement plan.
  • Life Insurance / Long Term Disability: Peace of mind for you and your loved ones. Yes, we cover that too!
  • Ancillary Insurances: Including vision, accident, and critical illness insurance.
  • Generous Paid Time Off: Achieve the optimal work-life balance.
  • Company Holidays: Enjoy paid time off on designated company holidays including additional flex days for times that matter most!
  • Performance-Based Bonus: Eligibility to participate in our Target Agreement Plan for bonus potential.

Videos To Watch
https://youtu.be/fF-aQ_V7pe4

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