JOB SUMMARY- This role collaborates with Robotics, Process engineering groups and other team members to design controls systems to project specifications while mentoring and training entry level PLC Specialists.
- Directly responsible for all aspects of PLC and HMI software design and development
- Work with cross functional groups to ensure projects are completed on schedule
- Create proposals, develop scope, costs, and initial design
KEY RESPONSIBILITIES- Take lead in designing, sizing and selection of electrical equipment and controls systems for projects in accordance with project specifications and budget
- Produce and maintain project drawings and documents including, electrical and controls schematics, control panel layout, PLC I/O layout, operation and maintenance manuals
- Develop necessary controls documentation and programming for projects including PLC and HMI programs and sequence of operations
- Coordinate all electrical and instrumentation design and scope requirements with vendors and internal project managers
- Create network design for automated cell controls Ethernet I/P, DeviceNet, Profibus etc.
- Utilize new and developing technologies to drive continuous improvement through the organization to improve operational efficiencies in key areas of production. Working towards to goal of a fully automated Spray on Bedliner process
- Implementation of a usable MES system to improve visibility of production from material usage to labor efficiency
- Develop an internal training structure and course for employees
- Work with existing vendors to improve current system functionality
- Support Production and startup activities of new equipment launches or updates at all GFX LTD/LLC sites
- Develop comprehensive equipment testing procedures
- Create and track start up and commissioning plan for plant use during initial implementation
- Document and follow equipment orders for new projects
- Resolve all internal or customer complaints related to projects in a timely and cost-effective manner
- Create recommended spare parts and critical spare parts lists
- Ensure equipment is running at optimal efficiency
- Provide continuing technical support with commissioning and validation of equipment system operation at Ground Effects sites
- Familiar with remote network access systems
- Able to travel throughout North America to plant site where equipment is installed
- Ability to establish remote access to ensure prompt response times to reduce downtime to minimum
- Ensure the Automation process is functional, well maintained and efficiently designed
- Per the IATF16949 requirements, assist with ensuring that the production floor is equipped with proper functioning automation processes and other program designs.
- Provide continuous review of departmental processes to improve overall efficiencies
QUALIFICATIONSEDUCATIONMinimum Required:
- Bachelors degree in software engineering or related experience or training; or equivalent combination of education and experience
- Electrical and mechanical engineering experience
Preferred:
- 5+ years experience working in PLC software design electrical design & troubleshooting
EXPERIENCEMinimum Required:
- At least 3 years experience as a PLC programmer
- 2+ years working in robotics/automation process
- Proficiency in CAD and AutoCAD software.
- Detailed knowledge of PLC automation software Allen Bradley RS Logix, Control Logix and Micro Logix
Preferred:
- 5+ years engineering experience in automotive manufacturing with robotics/automation.
- In-depth knowledge of manufacturing and mechanical processes.
- Knowledge of software design principals.
JOB SPECIFIC SKILLSMinimum Required:
- Must have and maintain a valid Driver's License
- Ability to travel internationally
- Excellent Communication skills, both verbal and written, are required to effectively communicate throughout the organization
- Ability to perceive needs and work independently
- Understanding of LOTO and basic electrical safety procedures
- Strong technical background and a clear understanding of a manufacturing process
- Fluent in English (verbal, reading, writing), (insert any other language requirements)
- Experience using a computer
Required:
- Familiarity with TS16949 or IATF 16949, Quality Audits, and Environmental Management System and OSHA Requirements
- Proven engineering experience in Robotics/Automation in a manufacturing environment
- Experience with additional software platforms, Siemens, Omron, Mitsubishi, Red Lion, Maple Systems
- Fanuc Controls troubleshooting
COMMUNICATION & WORKING RELATIONSHIPS- Communicate with engineering team, program management, and production team.
- Work closely with Operations Manager. Plant Managers, Engineering and Quality to ensure efficient automation processes.
- Providing input in continuous improvement in APQP meetings as necessary.
- Assist the Quality and Automation Teams, as needed, in the creation and implementation of automation and program design/processes work instructions.
- Effectively communicate with members at all levels of the organization to effectively convey ideas and troubleshoot issues
WORKING CONDITIONSThe following working conditions are present or expected on a daily basis:
- Manufacturing/production floor environment with a presence on the production floor required for at least 20% of daily work time.
- Limited exposure to industrial manufacturing, automotive vehicles, weather elements, chemicals and robotics.
- Personal protective equipment must be worn at all times on the production floor.
