AFL Global

Continuous Improvement Process Engineer

AFL Global • $80K — $100K *
Kent, WA 98042In-Person
Manufacturing & Automotive
Less than 5 years of experience
1 month ago
Job Overview by Ladders

Qualifications

  • Bachelor's degree in mechanical, electrical, or industrial engineering or equivalent experience.
  • 4 to 6 years in process engineering, particularly in new product introductions.
  • Proficiency in AutoCAD for design work.
  • Familiarity with precision mechanical assembly and testing methods.
  • Previous experience with material handling on the shop floor.
  • Demonstrated ability to lead projects and supervise teams effectively.
  • Knowledge of ISO-9000 quality systems and MRP/ERP systems.
  • Preferred experience in fiber optic assembly and testing.

Responsibilities

  • Establish and enhance production lines for fiber optic products.
  • Support new product introductions with R&D and Engineering teams.
  • Design and modify tooling to meet safety, quality, and productivity goals.
  • Standardize and maintain process work instructions.
  • Design workflows and layouts for shop floors.
  • Conduct time studies and balance production lines.
  • Monitor process performance metrics for improvement opportunities.
  • Create preventive maintenance routines for production equipment.

Benefits

  • Opportunity for professional development and certification for technicians.
  • Collaborative work environment with cross-functional teams.
  • Exposure to cutting-edge technology in fiber optic manufacturing.
  • A focus on continuous improvement and Lean manufacturing methodologies.
  • Chance to lead projects that directly impact product quality and efficiency.
Full Job Description
AFL is seeking a Continuous Improvement Process Engineer to join our manufacturing team at our Kent, WA facility.

The Continuous Improvement Process Engineer is responsible for the design, stabilization, and continuous improvement of manufacturing processes for fiber optic products. This role is responsible for production line performance, leading CI initiatives, and providing oversight of the work performed by process and tooling technicians.

Responsibilities

Process Engineering & Operational Support
  • Establish, Maintain and improve production lines for fiber optic products
  • Support New Product Introductions in collaboration with R&D and Engineering
  • Select, design, and modify tooling, fixtures, and equipment as needed to improve safety, quality, throughput, and productivity objectives
  • Develop, standardize, and maintain process and test work instructions
  • Design and implement shop floor layouts and workflows
  • Perform time studies and line balancing as needed
  • Define, measure, and monitor process performance metrics to identify opportunities for product and process improvement
  • Subject Matter expert on Manufacturing Process for fiber Optic Manufacturing
  • Create and maintain preventive maintenance & calibration routines associated with production equipment

Continuous Improvement & Lean
  • Identify, justify, plan, and lead continuous improvement opportunities and capacity expansion projects using Lean Manufacturing tools
  • Lead structured problem-solving and root cause analysis
  • Plan and execute Kaizen events and improvement activities in partnership with Manufacturing
  • Drive visual factory, 5S, waste reduction, and standard work implementation
  • Ensure improvements are sustained through documentation, training, and controls

Leadership & Collaboration
  • Supervise a Process Technician, Tooling Technician and Assembler dedicated to support process engineering activities
  • Create & establish training, development, and certification plans for production associates and technicians
  • Work with internal stakeholders and external suppliers to execute projects, resolve process & quality issues and introduce new processes, equipment, or methods that enhance manufacturing performance
  • Interact with internal customers on technical, EHS and quality topics
  • Perform other duties as required

Key Competencies
  • Strong analytical and problem-solving skills
  • Effective written and verbal communication skills
  • Strong organization and time-management skills
  • Comfortable operating with limited supervision, multi-cultural environment in a fast-paced manufacturing setting
  • Strong interpersonal, influencing, and teamwork skills

Qualifications
  • Bachelor's degree in mechanical engineering, electrical engineering, industrial engineering or equivalent educational experience
  • 4 to 6 years of experience with new product introduction, process development, or process engineering
  • Knowledge of AutoCAD
  • Experience with machine or precision mechanical assembly and test methods
  • Experience with shop floor material handling equipment
  • Experience leading multiple projects and supervising direct reports
  • Knowledge of ISO-9000 based quality systems
  • Experience of MRP/ERP systems
  • Ability to travel as needed
  • Experience with fiber optic assembly and test methods is preferred


About AFL Global

AFL Global is a leading provider of integrated solutions in the fiber optics industry. The company offers a wide range of products and services, including fiber optic cable, connectivity, and accessories, as well as engineering, installation, and maintenance services. AFL Global serves a variety of industries, including telecommunications, broadband, electric utility, and enterprise.
Learn more about AFL Global
Size
5,000 employees
Industry
Business Services
Founded
1984
* Ladders Estimates

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