Continuous Improvement Manager

HRT Solutions

$90K — $120K *
Cary, IL 60013In-Person
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a technical field, engineering, or business, or equivalent experience.
  • Minimum 7 years in manufacturing/operations, with 3 years in continuous improvement roles.
  • Strong skills in influencing without authority and leading cross-functional teams.
  • Experienced in implementing Lean and Six Sigma methodologies.
  • Excellent analytical, problem-solving, and strategic thinking abilities.
  • Effective coaching and communication skills to motivate diverse teams.
  • Proficiency in Microsoft Office; familiarity with data visualization tools is a plus.
  • Capability to manage multiple priorities and meet deadlines.

Responsibilities

  • Develop and execute the plant's continuous improvement strategy.
  • Identify and manage improvement projects that enhance efficiency and reduce costs.
  • Implement Lean and Six Sigma methodologies through mentoring and training.
  • Facilitate structured improvement activities like Kaizen events and root cause analyses.
  • Collaborate with various departments to analyze processes and implement improvements.
  • Establish and monitor KPIs to track progress and communicate results.
  • Create standard processes and documentation to sustain improvements.
  • Guide quality control processes related to improvement projects.
  • Lead training sessions to enhance organizational capability in Lean principles.
  • Recommend updates to operating procedures based on improvement insights.

Benefits

  • Opportunity to lead significant process improvement initiatives
  • Collaboration with cross-functional teams and exposure to multiple areas of the business
  • Visible role with influence on site-wide operational performance
  • Professional development through training and mentorship opportunities
  • Engagement in a culture that values continuous improvement and safety
Full Job Description
The Role As the Continuous Improvement Manager, you will lead site-wide initiatives to drive a culture of continuous improvement across all manufacturing and support processes. You will champion lean principles and structured problem-solving methodologies to improve operational performance, eliminate waste, reduce costs, and ensure safety and quality goals are met. This is a highly visible role that relies on leadership and influence rather than direct supervisory responsibility. Your Responsibilities:
  • Develop, lead, and execute the plant's continuous improvement strategy in alignment with business objectives, working closely with plant leadership and cross-functional teams.
  • Identify, prioritize, and manage continuous improvement projects that deliver measurable results in operational efficiency, cost savings, quality, and throughput.
  • Drive and embed Lean and Six Sigma methodologies and best practices throughout the business by mentoring, training, and coaching employees at all levels.
  • Facilitate Kaizen events, value stream mapping, root cause analyses, and other structured improvement activities to achieve targeted outcomes.
  • Partner with all departments including Operations, Quality, Engineering, Maintenance, Supply Chain and Finance to analyze processes, identify improvement opportunities, and implement sustainable solutions.
  • Establish and monitor key performance indicators (KPIs) to track progress of continuous improvement activities and communicate results and recommendations to site leadership.
  • Develop and maintain standard processes, tools, and documentation to support continuous improvement initiatives and sustain achieved gains.
  • Provide guidance and oversight for quality control processes and inspection methods when aligned with improvement projects.
  • Lead training sessions and workshops to build site-wide capability in Lean and Six Sigma principles, driving engagement and accountability for continuous improvement at all levels.
  • Recommend updates and revisions to standard operating procedures, work instructions, and training materials to reflect process improvements.

Our Requirements:
  • Bachelor's degree from a four-year college or university in a technical field, engineering, business, or the equivalent in related manufacturing experience.
  • A minimum of 7 years of progressive experience in manufacturing or operations is required, with at least 3 years directly leading or facilitating plant-wide continuous improvement efforts.
  • Proven ability to influence without authority and lead cross-functional teams to deliver results in a matrixed manufacturing environment.
  • Demonstrated success implementing Lean, Six Sigma, or similar methodologies and fostering a culture of continuous improvement.
  • Strong analytical, problem-solving, and strategic thinking skills with the ability to define problems, collect and analyze data, and develop actionable solutions.
  • Excellent facilitation, coaching, and communication skills with the ability to engage and motivate teams at all levels of the organization.
  • Proficiency with Microsoft Office applications, including Word, Excel, PowerPoint; familiarity with data visualization tools is a plus.
  • Ability to manage multiple priorities, set clear objectives, and drive accountability to meet deadlines and deliver measurable improvements.
  • Lean certification preferred.

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