Job Purpose As a member of the Simulation Group, the FEA Simulation Engineer will be responsible for preparing, executing, and analyzing finite element analysis (FEA) simulations to support engineering development and business decision-making. This role collaborates closely with engineering teams to validate designs, optimize performance, and drive continuous improvement through simulation and data analysis.
Key Accountabilities - Simulation Development & Execution
- Develop, set up, and execute FEA simulations using company-standard tools and processes.
- Support structural, thermal, and system-level analyses to evaluate component and system performance.
- Results Analysis & Reporting
- Interpret simulation results and identify key findings, trends, and recommendations.
- Prepare clear, concise reports and technical summaries for engineering and management teams.
- Automation & Process Improvement
- Develop scripts, macros, and automated workflows to improve simulation efficiency, repeatability, and data management.
- Contribute to continuous improvement initiatives within the simulation environment.
- Cross-Functional Collaboration
- Work closely with design, test, and development engineers to define simulation requirements and validate results.
- Collaborate with internal teams to support product development and problem-solving efforts.
- Correlation & Validation
- Develop an understanding of testing methodologies, instrumentation, and data acquisition systems used to validate simulation models.
- Support simulation-to-test correlation activities to improve model accuracy and confidence.
- Technical Communication
- Prepare and deliver technical presentations for project reviews, design evaluations, and engineering discussions.
- Communicate complex technical concepts effectively to both technical and non-technical audiences.
Qualifications, Experience, and Skills - Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
- Strong understanding of engineering fundamentals, including:
- Statics
- Dynamics
- Mechanics of Materials
- Programming experience with Python, MATLAB, or similar engineering tools.
- Strong analytical, problem-solving, and organizational skills.
- Excellent written and verbal communication skills.
- Ability to work independently while contributing effectively within a team environment.
Preferred- Experience with Dassault Systems Abaqus and CATIA.
- Knowledge of finite element modeling, meshing techniques, and simulation best practices.
- Understanding of internal combustion engines, hybrid, and electric powertrain systems.
- Familiarity with Design of Experiments (DoE), optimization methodologies, and statistical analysis techniques.
- Knowledge of controls systems and their application within powertrain development.
- Experience correlating simulation results with physical test data.
