Ford Motor Company

Casting Manufacturing Engineer

Ford Motor Company$74K — $166K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Mechatronics, or Electrical Engineering.
  • 6+ years in manufacturing with material handling production lines.
  • Expertise in Siemens NX and Process Simulate for robotics.
  • Strong knowledge of pneumatics, hydraulics, and electrical schematics.
  • Proficient in Fanuc robot simulations and troubleshooting.
  • Leadership and problem-solving skills focused on efficiency.
  • Experience with safety and ergonomic standards in automation.

Responsibilities

  • Develop 3D simulations of robotic work cells using Siemens Process Simulate.
  • Program and validate Fanuc robotics, offline paths, and cycle times.
  • Define production line layouts using simulation data.
  • Drive efforts in virtual commissioning of equipment.
  • Travel up to 60% for installation and troubleshooting support.
  • Support software and HMI design per Ford standards.
  • Manage automation equipment procurement and vendor interactions.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care days and paid parental leave.
  • Family building benefits including adoption reimbursement.
  • Vehicle discount program for employees and families.
  • Tuition assistance for further education.
  • Established employee resource groups for community support.
  • Paid time off for community service and generous holiday schedule.
Full Job Description
Job Description

The successful candidate will combine strong first principles fundamentals with hands-on automation expertise to deliver reliable automated systems that improve manufacturing performance. They will be comfortable designing new automation solutions and drive through implementation, as well as troubleshooting complex robotic equipment for material handling lines, collaborating across multiple engineering disciplines, and driving continuous improvement initiatives in a fast-paced automotive manufacturing environment to improve safety, quality, productivity and equipment reliability.

Responsibilities

Core Responsibilities:
- Develop 3D simulations of robotic work cells with Siemens Process simulate to validate fixturing, tooling and equipment integration and accurate systems kinematics.
- Program and validate Fanuc robot tracks and end of arm tools, including offline robot paths, reach studies, cycle time optimization and interfacing with other systems.
- Use simulation data to define production line layouts, ergonomics, safety and equipment reliability.
- Drive virtual commissioning efforts to reduce prototyping activities as well as accelerating equipment readiness during commissioning.
- Travel up to 60% domestic to support installation, commissioning and troubleshooting of casting and machining production lines, including x-ray and 3D scan cells.
- Support software and HMI design following Ford standard templates.
- Drive automation equipment procurement, vendor management and equipment improvements.
- Ensure compliance with safety standards, machine guarding requirements, and automotive manufacturing specifications.
- Create and maintain engineering documentation, including equipment specifications, tooling drawings, operating procedures, troubleshooting guides, and maintenance documentation.

Qualifications

Minimum Requirements:
• Education: Bachelor's degree in Mechanical Engineering, Mechatronics Engineering, Electrical Engineering, or a related technical field (Or equivalent experience)
• Experience: 6+ years of manufacturing experience, designing and launching material handling production lines, including end of arm tools, dresspacks, fixtures and robot track units.
• Advanced skills in robotics cell design, Siemens NX and Process simulate, as well as Team Center for data management.
• Advanced understanding of pneumatics/p&ids, hydraulic drawings and electrical schematics.
• Experience in Fanuc robot simulations, virtual validation and root cause troubleshooting.
• Strong leadership and problem solving skills with a focus on efficiency and simplification.
• Strong background in manufacturing safety and ergonomic standards for automated production lines.

Preferred Qualifications:
• Ability to lead technical teams during equipment design and commissioning phase, breakdown situations and communicate effectively.
• 3+ years of experience in high pressure die casting environment.
• Knowledge of vision systems, electrical components, industrial networks.
• Siemens TIA Portal and HMI development is a plus.
• Siemens NX 3D modeling and E-plan skills are a plus.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year's Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6-8 and ranges from $74,300-$166,200.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid #GME

#LI-GR1

About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

Ford Motor Company Careers

Join the dynamic team at Ford Motor Company, a global leader in automotive innovation and manufacturing. At Ford, we are committed to driving human progress by providing outstanding vehicles and mobility solutions. This is an exciting time to become part of our inclusive team, where job opportunities abound and growth is not just a possibility, but a promise.

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At Ford Motor Company, you will collaborate with some of the brightest minds in the industry. Our professionals are at the forefront of automotive technology, leading projects that redefine transportation and sustainability. With a culture rooted in continuous improvement and respect for all, Ford offers a workplace where leadership, diversity training, and innovation are part of everyday life.

Join Our Market-Leading Team

Ford’s commitment to excellence is why we are a leader in the automotive sector. We offer a variety of career paths, from engineering to marketing, all designed to foster professional and personal growth. Our team benefits from Ford’s commitment to professional development and networking opportunities, ensuring that every team member can reach their full potential.

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Engage in work that makes a difference. Ford Motor Company is pioneering developments in electrification, autonomous vehicles, and smart mobility solutions. Our team of over 190,000 employees worldwide is dedicated to crafting experiences that improve the way the world moves.

Be Part of a Great Team

Working at Ford means more than just having a job; it means being part of a global family. Our culture promotes teamwork, integrity, and respect—values that underpin everything we do. We believe in nurturing a diverse and inclusive environment where every employee can thrive.

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Ford Motor Company is not just a great place to work; it’s a place to build a lasting career. Our employees enjoy competitive benefits, comprehensive health care, and retirement plans that rank among the best in the industry. We support career advancement through extensive training programs and hands-on experience in the latest automotive technologies.

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Whether you’re a seasoned professional looking for your next challenge or a student interested in an internship, Ford has opportunities that will harness your skills and ignite your ambition. Our hiring process is straightforward and respectful, designed to match your skills and passions with the right position.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ

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