Automation Controls Engineer

AeroSpec Inc

$80K — $110K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering focusing on Controls, Automation, or related field.
  • 5+ years of experience with automation or robotics in industrial settings.
  • Advanced programming skills in Allen-Bradley control systems.
  • Proficient in industrial communication protocols like Ethernet/IP and DeviceNet.
  • Experience programming a variety of robotic systems including Fanuc and ABB.
  • Familiar with machine vision technologies such as Cognex and Keyence.
  • Knowledge of electromechanical systems and industrial safety standards.

Responsibilities

  • Design and develop custom control systems for automated equipment from concept to customer acceptance.
  • Lead PLC programming tasks for Allen-Bradley systems focusing on quality and maintainability.
  • Create user-friendly operator interfaces using FactoryTalk and Ignition.
  • Integrate and program various Fanuc robots for complex automation tasks.
  • Develop and implement machine vision solutions for accurate inspection and alignment.
  • Oversee the commissioning and debugging of diverse automation systems.
  • Provide customer support and ensure successful system integration on-site and remotely.

Benefits

  • Opportunity to work with a leading automation system developer in the Southwest.
  • Collaborative environment with multidisciplinary engineering teams.
  • Exposure to cutting-edge automation technologies and systems.
  • Engagement in impactful projects that redefine advanced manufacturing.
  • Professional growth and development opportunities.
Full Job Description
Are you a driven Automation Controls Engineer with hands-on experience in PLC-based control systems or industrial robotics? Do you thrive on developing sophisticated automation solutions that integrate PLC's, PC's, machine vision, robotics, lasers, advanced metrology systems, and more? If so, AeroSpec invites you to take the next step in your career. Join the largest automation system developer in the Southwest and be part of a team that's redefining what's possible in advanced manufacturing.

Essential Functions
  • Design and Develop Control Systems: Lead the software design and development for custom automated assembly and test equipment, from concept through customer acceptance. Collaborate closely with multidisciplinary engineering teams and a high-tech customer base.
  • PLC Programming: Architect, write, simulate, and debug structured, modular, and well-documented ladder logic for Allen-Bradley PLC's in accordance with AeroSpec's industry-leading standards. We prioritize quality, maintainability, and long-term system reliability over "box-checking."
  • HMI Development: Create intuitive and efficient operator interfaces using Allen-Bradley FactoryTalk and Inductive Automation's Ignition platforms.
  • Robotics Integration: Program, simulate, and deploy a range of Fanuc robots-from compact SCARA models to high-payload (up to 1000kg) 6-axis articulated systems-to perform complex automation tasks.
  • Machine Vision Systems: Develop and integrate advanced machine vision solutions using Keyence, Cognex In-Sight, and Cognex VisionPro technologies for inspection, alignment, and guidance applications.
  • System Commissioning: Lead the commissioning and debugging of prototype systems incorporating diverse automation technologies including motion control, robotics, I/O, HMI's, lasers, conveyors, feeders, and precision process systems.
  • Customer Support & Deployment: Support validation, final acceptance, and global deployment of automation systems. Provide occasional long-term remote and onsite support to ensure successful integration and operation at customer facilities.
Requirements
  • Education - Bachelor's degree in Engineering (B.S.E.) with a focus in Controls, Computer Control Systems, Mechatronics, Automation, Electrical Engineering, or a related field.
  • Experience - Minimum of 5 years of hands-on experience as a Controls or Robotics Engineer, working with automation or electromechanical systems in industrial environments.
  • Technical Proficiency - Advanced skills in programming industrial control systems, including: Allen-Bradley RSLogix 5000 / Studio 5000, HMI/GUI development (e.g., AB PanelView, Ignition). Industrial communication protocols: Ethernet/IP, DeviceNet, Profinet, Safety-rated Fieldbus networks. Strong background in multi-station PLC programming and system integration.
  • Automation Expertise Broad exposure to factory automation and production systems. Robotics programming experience across Cartesian, SCARA, and articulated systems (Fanuc, Denso, ABB).
  • Vision System Experience - Proficient with machine vision technologies including Cognex, Keyence, and Fanuc vision systems.
  • Systems Integration Skills - Strong understanding of electromechanical and mechatronic systems. Familiarity with electrical codes and industrial safety standards.
  • Work Environment - This is an on-site, in-person role requiring direct collaboration with engineering and production teams.

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