5-7 years of experience in process and equipment reliability roles.
Proficiency in Lean, Six Sigma, and other process improvement methodologies.
Strong technical background in process safety management and risk assessment.
Experience coordinating cross-functional teams in a manufacturing environment.
Familiarity with CMMS, data analytics tools, and process historians.
Strong interpersonal skills and emotional intelligence aptitude in a team setting.
Responsibilities
Monitor and analyze process and equipment performance to find improvement opportunities.
Lead troubleshooting efforts and implement corrective actions for safety and efficiency.
Coordinate maintenance tasks, prioritizing work and managing spare parts effectively.
Provide technical support during various operational scenarios to ensure safety.
Collaborate with multiple departments to enhance performance and quality.
Utilize analytical tools to guide decision-making and promote continuous improvement.
Optimize manufacturing processes for better safety, quality, and cost management.
Benefits
Health and wellness programs to support employee well-being.
Professional development opportunities, including continued education and certifications.
Flexible work arrangements to promote work-life balance.
Employee support programs, including mental health resources.
Engagement in a culture that emphasizes safety and compliance.
Full Job Description
Process & Equipment Reliability
Monitor process, equipment, and production performance using key operational metrics to identify improvement opportunities and support business objectives.
Lead troubleshooting and root cause investigations for process, quality, and equipment issues; implement corrective actions to improve safety, reliability, and productivity.
Coordinate maintenance activities within the process unit, including work prioritization, outage planning, work order management, spare parts coordination, and maintenance backlog reduction.
Provide technical support during operational upsets, startups, shutdowns, and rate changes to maintain safe and efficient operations.
Collaborate with Operations, Maintenance, Engineering, Quality, and HSSE to improve equipment performance, process capability, product quality, and plant effectiveness.
Utilize CMMS, process historians, and data analytics tools to support decision-making, identify performance trends, and drive continuous improvement.
Optimize manufacturing processes, material handling systems, coating, laminating, slitting, and converting operations to improve safety, quality, throughput, and cost performance.
Partner with controls and automation personnel to troubleshoot and improve process control systems, instrumentation, drives, and equipment functionality.
Continuous Improvement & Project Execution
Execute and lead process improvement initiatives, applying structured methodologies (Lean, Six Sigma, DOE, SPC) to optimize yield, throughput, quality, and process capability while reducing variability and waste.
Develop, scope, and implement process modifications through the Management of Change (MOC) system, ensuring technical rigor, risk identification, documentation integrity, and alignment with design intent and site standards.
Support and actively participate in Process Hazard Analysis (PHA/HAZOP) and Pre-Startup Safety Reviews (PSSR), providing detailed process knowledge, identifying hazards and safeguards, and ensuring all action items are resolved prior to startup.
Lead and coordinate process trials, including defining objectives, success criteria, experimental design, risk mitigation, and post-trial data analysis to validate improvements and drive standardization.
Coordinate cross-functional execution of capital and small-project initiatives across engineering, operations, maintenance, and contractors to meet scope, schedule, and budget objectives, capturing lessons learned and embedding improvements into standard work.
Safety & Compliance
Ensure full compliance with Process Safety Management (PSM), LOTO, and applicable regulatory requirements (OSHA, EPA, and site-specific standards), embedding these requirements into daily operations, maintenance, and project execution.
Identify, assess, and mitigate process safety risks, utilizing structured risk assessment methodologies (PHA, LOPA, What-If analysis) to evaluate hazards, define safeguards, and reduce risk to acceptable levels.
Maintain the integrity of safety-critical systems and layers of protection, ensuring proper design, functionality, testing, and documentation of interlocks, alarms, relief systems, and engineered safeguards.
Lead and contribute to incident investigations, applying root cause analysis methodologies (e.g., TapRooT, Apollo, 5-Why) to identify systemic causes and implement sustainable corrective actions.
Promote a strong process safety culture, reinforcing ownership, accountability, and proactive hazard recognition at all levels of the operation.
Must demonstrate the following emotional intelligence skills:
