Position: Advanced Microfabrication Technology EngineerLocation:Etters, PAAmphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEMs globally. We are currently seeking an experienced Advanced Microfabrication & Interconnect Technology Engineer to join our team.
RESPONSIBILITIES: As an Advanced Microfabrication Technology Engineer reporting to the Sr. Engineering Manager, you are responsible for the development, evaluation, and implementation of micro-fabrication processes and micro-scale manufacturing methods for next generation interconnect technologies.
- Evaluate, develop, and optimize micro-fabrication processes to produce high precision interconnect/connector components (e.g., contacts, shields, spring elements, micro-housings, and alignment features).
- Lead lab and pilot-scale experiments to prototype and validate emerging microfabrication and micro-assembly technologies for next generation Telecom/Datacom products.
- Develop and qualify micro-assembly processes for very small parts, including fixturing, alignment strategies, and robust part handling methods; support semi-automation/automation concepts (vision alignment, pick-and-place, error-proofing).
- Assess and apply multiple microfabrication methods as appropriate, such as photolithography/patterned processing, precision etching, laser micromachining, micro-EDM, micro-stamping/forming, electroforming/plating-based fabrication, and micro-injection molding or insert molding.
- Define process windows and characterization plans (DOE, process maps, capability studies, measurement system inputs) to ensure repeatable, scalable manufacturing outcomes.
- Support metrology and characterization (optical/digital microscopy, profilometry, cross-sectioning, SEM as needed) and correlate feature quality to performance and reliability.
- Perform root cause analysis and implement corrective actions for yield, dimensional, assembly, and reliability issues involving micro-scale components and processes.
- Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate design needs, customer requirements, and cost-reduction opportunities into manufacturable micro-scale solutions.
- Interface with suppliers, tool shops, equipment vendors, research labs, and universities to assess emerging microfabrication technologies; support qualification, technology transfer, and scale-up to manufacturing teams.
- Document technical findings, prepare reports, and communicate recommendations to stakeholders in a detailed manner.
QUALIFICATIONS: - Bachelor's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, Electrical Engineering, Chemical Engineering, Physics, or related discipline (Master's or PhD preferred).
- 5+ years of experience in microfabrication and/or micro-scale manufacturing/assembly (connector/interconnect, communications electronics, semiconductor packaging, micro-optics, medical devices, MEMS, or precision electromechanics preferred).
- Hands-on knowledge of multiple microfabrication methods (e.g., lithography/patterning, laser micromachining, micro-EDM, micro-stamping, electroforming/plating, micro-injection molding).
- Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
- Experience with joining and micro-assembly techniques such as laser welding, micro-soldering, adhesives, crimping/swaging, and precision mechanical assembly.
- Proficiency in data analysis tools (MS Excel, Minitab, MATLAB or equivalent) and statistical problem solving (DOE, capability, MSA).
- Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross-sectioning/SEM, mechanical testing) and ability to link micro-scale variation to performance.
- Experience interfacing with suppliers and equipment vendors; ability to translate R&D learning into scalable production processes.
- Experience with solid modeling tools - Creo and/or SolidWorks and/or NX; ability to collaborate with tooling and automation teams.
- Collaborative mindset and excellent communication skills with a desire and ability to make hands-on positive impact.
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