Thermal Protection System (TPS) Engineer

Barrios Technology

$90K — $120K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in aerospace, mechanical, or related engineering plus 5 years of experience.
  • 5+ years of engineering analysis experience in thermal control systems.
  • Proficient with thermal modeling tools like Thermal Desktop, SINDA/FLUINT, or equivalent.
  • Experience in spacecraft aerothermal environments and TPS design processes.
  • Knowledge of spacecraft certification and validation processes.
  • Strong communication and technical documentation skills.

Responsibilities

  • Support design and verification of various TPS materials for spacecraft.
  • Develop thermal models and conduct analyses to assess TPS performance.
  • Perform material trade studies and risk mitigation planning.
  • Interface with multiple engineering teams to integrate TPS designs.
  • Review aerothermal load predictions and define TPS design criteria.
  • Participate in testing, evaluation, and anomaly investigation of TPS materials.
  • Prepare technical documentation related to TPS design and analysis.

Benefits

  • Work on exciting projects in the aerospace sector.
  • Opportunity to collaborate with interdisciplinary engineering teams.
  • Contributions to human-rated and uncrewed spacecraft designs.
  • Chances for professional growth and development in a cutting-edge field.
Full Job Description
Overview

We are looking for a Thermal Protection System (TPS) Engineer to join our team with Barrios, a teammate company.
Amentum is seeking an experienced Thermal Protection System (TPS) Engineer to support the design, analysis, development, testing, and certification of advanced TPS architectures for human-rated and uncrewed spacecraft. In this role, you will contribute to the full lifecycle of TPS development for atmospheric entry, ascent, and on-orbit thermal environments across a variety of space vehicles.

You will work closely with interdisciplinary engineering teams to ensure TPS designs meet mission requirements for structural integrity, thermal performance, reliability, manufacturability, and safety.

** We are actively searching for qualified candidates for this potential opening; however, we do not have assurance at this time when the position will be finalized and opened. Because we have strong reason to believe the position will be approved soon, we are proceeding with identifying qualified candidates and conducting interviews. **

Responsibilities

The Thermal Protection System (TPS) Engineer will:
  • Support the design, analysis, and verification of ablative, reusable, and multi-layer insulating TPS materials for spacecraft.
  • Develop thermal models and perform transient/steady-state analyses to evaluate TPS performance across mission phases.
  • Conduct material trade studies, risk identification, and mitigation planning.
  • Support TPS subsystem requirements development, validation, and configuration management.
  • Interface with structural, aerothermal, manufacturing, and systems engineering teams to integrate TPS solutions into the vehicle design.
  • Review aerothermal environment predictions and translate loads into actionable TPS design criteria.
  • Participate in fabrication process development, qualification testing, and non-destructive evaluation planning.
  • Conduct laboratory and high-temperature testing of TPS materials in support of design, development, test and evaluation.
  • Plan testing and analyze results from high enthalpy test facilities (arc jet, inductively coupled plasma (ICP) torch, etc.)
  • Support anomaly investigations and root-cause analyses related to TPS performance.
  • Prepare technical documentation including analysis reports, presentations, verification artifacts, and data packages.


Qualifications

Required Education/Experience/Skills:
  • Bachelor's degree in aerospace, mechanical, or related engineering, plus five (5) years of related experience. License and certification may be required.
  • Minimum of 5 years of engineering analysis experience related to thermal control systems.
  • Experience with thermal modeling tools such as Thermal Desktop, SINDA/FLUINT, FEMAP, Abaqus, or equivalent.
  • Demonstrated experience with spacecraft aerothermal environments, material characterization, and TPS design processes.
  • Understanding of spacecraft certification, qualification, or verification/validation processes.
  • Strong communication, documentation, and technical reasoning skills.

Preferences:
  • Master's degree or PhD in a related engineering discipline.
  • Experience with re-entry vehicles, launch vehicles, or commercial spaceflight programs.
  • Knowledge of ablative materials, reusable TPS systems, composites, high-temperature ceramics, or insulation blankets.
  • Understanding of TPS physics under high enthalpy flow (ablation, multi-phase equilibria, radiative transport).
  • Experience with heat testing (arc-jet, plasma torch, furnace testing) and associated data reduction.
  • Familiarity with CAD tools, structural analysis, or multidisciplinary integration workflows.
  • Experience in leadership or technical oversight roles.


Essential Requirements
  • Must be a U.S. Citizen and successfully complete a U.S. government background investigation.
  • Applicant selected may be subject to government security investigation and must meet eligibility requirements for access to classified information.
  • Work may involve sitting for extended periods.
  • May require lifting and carrying up to 25 lb.
  • Must have sufficient mobility to enter areas of test facilities where necessary.
  • Generally, an office environment but can involve inside or outside work depending on task.
  • Standard office equipment (PC, telephone, fax, etc.)
  • Regular attendance in accordance with established work schedule is critical.
  • Ability to work outside normal schedule and adjust schedule to meet peak periods and surge requirements when required.
  • Must be able to work in a team atmosphere.
  • Must put forward a professional behavior that enhances productivity and promotes teamwork and cooperation.
  • Grooming and dress must be appropriate for the position and must not impose a safety risk/hazard to the employee or others.
  • This position may require some commuting and traveling to other installations as needed.

Don't miss out on this great opportunity; for immediate consideration, apply now!

Barrios Technology is a drug-free workplace, which is imperative to the health and safety of all employees and is required as a condition of receiving contracts from federal agencies. Please remember that regardless of the legalization of marijuana in several states, possession and use continues to be illegal under the federal Controlled Substances Act. This includes the use of some CBD products. A post-offer, pre-employment drug test is a condition of employment.

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