Illinois Tool Works

Sr. Power Electronics & Controls Engineer

Illinois Tool Works$110K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Electrical Engineering required; advanced degree preferred.
  • 5-10+ years of relevant control systems and power electronics experience; 5+ years for exceptional engineers.
  • Demonstrated experience designing and stabilizing digital control loops for switch-mode power conversion.
  • Proven multi-kW switch-mode design experience, including SiC and other wide-bandgap devices.
  • Working knowledge of PCB layout for power and mixed-signal designs.

Responsibilities

  • Architect and model control systems for next-generation welding engines.
  • Transform power conversion concepts into working proof-of-concept prototypes.
  • Create reference designs that accelerate market readiness.
  • Validate emerging power conversion technologies for robustness and manufacturability.
  • Collaborate with division representatives to align technology with customer needs.
  • Mentor engineering peers to elevate control and power electronics design standards.

Benefits

  • Strong engineering community with opportunities for impact.
  • Work in a location that balances urban energy and outdoor access.
  • Flexible commuting options to maximize time for technology development.
Full Job Description

Job Description:

If you thinkintransfer functions and Bode plots but still love the smell of a freshly stuffed prototype board, keep reading. Miller Electric Mfg. LLC, a leading U.S. designer and manufacturer of welding equipment, is growing its Central Engineering team. We are looking for a Senior Power Electronics & Controls Engineer whose deep power electronics instinct is backed by solid control theory; someone who can model a plant, close a loop, and then prove it on the bench.  This is advanced development: you will evaluate technologies, deliver proof-of-concept prototypes, and build the design libraries and reference architectures that our divisions turn into the products that welders depend on.  The technologies and architectures you develop will become the foundation for future Miller welding platforms used by customers around the world.  

You will work elbow-to-elbow with electrical, software, mechanical, and weld engineers, and partner with division representatives to deliver what they need to delight our customers. Whether you prefer Milwaukee's urban energy or the exceptional quality of life, affordability, and outdoor access of Wisconsin's Fox Valley, you'll find a strong engineering community, room to make an outsized impact, and the freedom to spend less time commuting and more time building great technology.  If building the platform behind the product is the kind of challenge that excites you, let's talk. If you're the sort of engineer who can turn theory into hardware and hardware into results, you'll fit right in.  You don't need to check every box; if your strengths are rooted in controls, power conversion, and bringing ideas to life, we'd love to hear from you!

How you will make an impact:

  • Architect and model the control systemsthat define how the next generation of welding engines behave.

  • Take new power conversion concepts from control simulation toworkingproof-of-concept prototypes that show what is possible.

  • Createthe referencedesigns that help our divisions reach the market faster and with less risk.

  • Prove out emerging power conversion technology and define what it takes to make it robust, manufacturable, and repeatable.

  • Partner with division representatives to turn theircustomerneeds into the right technology bets.

  • Mentoracross the engineering community and raise the bar for control and power electronics design throughout Miller.

What you need to be successful in this role:

  • Power electronics command – You bring hands-on mastery of multi-kW switch-mode conversion, including hard-switched full-bridge topologies,SiCand other wide-bandgap devices, gate drive, and magnetics.

  • Control theory depth – You are fluent in feedback control, plant modeling, loop compensation, and analog and digital control. Whether you came up through controls, power electronics, or both, you understand how to design, analyze, and validate stable high-performance systems.

  • Real-world implementation– You put that theory to work, implementing control laws on microcontrollers or DSPs with hands-on experience in hardware bring-up, ADC and PWM peripherals, and timing-critical firmware.

  • A systems lens – You connect control, power stage, thermal, EMC, andmanufacturabilityso the whole technology wins, not just the loop.

  • Bench instinct – You trust hard measurements over assumptions and love proving a design in copper and silicon, not just in simulation.

  • Curiosity and ownership – You are self-directed, customer-focused, eager to learn, and ready to roll up your sleeves when the project calls for it.

Minimum education and experience: 

  • Bachelor's Degree in Electrical Engineering required; an advanced degree with a controls or power electronics focus is a plus. 

  • 5-10+ years of relevant control systems and power electronics experience, or 5+ years for an exceptional engineer who has been a key contributor across many successful designs. 

  • Demonstrated experience designing and stabilizing digital control loops for switch-mode power conversion. 

  • Proven multi-kW switch-mode design experience, includingSiCor other wide-bandgap devices, full-bridge topologies, gate drive, and magnetics.

  • A track recordof taking concepts from modeling and simulation through working hardware and measured results.

  • Working knowledge of PCB layout for power and mixed-signal designs, with familiarity with design-for-manufacturing and third-party standards such as UL, CSA, and CE.

  • A self-starter with strong analytical instincts who thrives in a hands-on R&D environment.

 

Company Description: 

Comprised of a market-leading portfolio of best-in-class brands, the businesses of ITW Welding work together to provide premium performance delivered through a breadth of solutions encompassing welding, cutting, consumables, and accessories. ITW Welding North America represents Miller Electric Welding Equipment, Safety & Accessories, Hobart Filler Metals, and Bernard / Tregaskiss MIG Guns. 

Miller Electric Mfg. LLC, is headquartered in Appleton, Wisconsin, and wholly owned by Illinois Tool Works (NYSE: ITW).  The company maintains its industry leadership by setting the standard for reliability, quality and responsiveness. Our tagline, “The Power of Blue®,” is inspired by the blue color of Miller equipment. 

The company began with an innovation that responded to customer needs, growing from a one-man operation in 1929, to the world’s largest manufacturer of arc welding products.  Miller keeps the tradition alive by focusing on its top priority: people. 

 

Additional Information:

About Illinois Tool Works

ITW is an industrial manufacturing company that specializes in the fields of industrial machinery, engineering, operations, sales, marketing, finance, and accounting. It's in deep-sea oil rigs, aerospace technology, bridges and wind turbines, healthcare, the spaces in which they live and work, the cars they drive, and the mobile devices they rely on. It was founded in 1912 and headquartered in Glenview Nas, Illinois.

Illinois Tool Works Careers

Join the dynamic team at Illinois Tool Works (ITW), a global leader in diversified manufacturing, where innovation and excellence drive us forward. ITW offers unparalleled job opportunities, fostering a culture of growth and leadership in the industry.

Work You’ll Do

At Illinois Tool Works, you will be part of a professional community that thrives on creativity and innovation. Our employees are equipped with the skills needed to succeed and are provided with endless opportunities for professional growth. Engage in work that matters, with projects that transform industries and enhance futures.

Explore Career Paths

Whether you're seeking an internship, a graduate opportunity, or a seasoned professional position, ITW offers a range of career paths across various departments. Our team benefits from a supportive and diverse working environment where every member’s contribution is valued.

Innovate and Lead

Join a team where innovation leads to revolutionary solutions in industries worldwide. At ITW, you will work alongside industry experts to develop new ideas and strategies that keep us at the forefront of technological advancements. Your career at ITW will be marked by a continuous journey of growth and leadership.

Develop Your Skills

With ITW’s commitment to professional development and diversity training, you will enhance your skills through targeted training programs and workshops. These opportunities not only boost your career but also ensure you stay competitive in the job market.

Be Part of Our Culture

ITW is dedicated to building a culture that respects and embraces diversity, encourages innovation, and fosters leadership. Our team is our greatest asset, and we believe in providing them with the benefits and resources they need to succeed both professionally and personally.

Networking and Professional Growth

Expand your professional network through ITW’s global presence and collaborative work environment. Engage with professionals across different sectors, gaining insights that can lead to significant career advancements. Our networking events and professional groups help you connect with key industry leaders and peers.

Join Our Team

Search for open positions that match your skills and interests on the ITW Careers page. We are looking for passionate, curious, and solution-driven team players who are ready to take their career to the next level.

Stay Connected

Keep up to date with the latest industry trends, company news, and career tips by following our careers blog. Personalize your experience by subscribing to job alert emails, tailored to your preferences and career goals. Explore the opportunities at Illinois Tool Works today and discover how your expertise can help shape the future of our company and the industries we serve. Join us in our mission to achieve excellence through innovation and leadership.
Learn more about Illinois Tool Works
Size
45,000 employees
Market Cap
$68.1 billion
Industry
Net Income
$2.1 billion
Founded
1912
5 Year Trend
+1.2%
Revenue
$12.5 billion
NASDAQ

Similar Jobs

More Jobs at Illinois Tool Works

More Manufacturing & Automotive Jobs

Find similar Sr. Power Electronics & Controls Engineer jobs: