As a Senior Manufacturing Engineer, you will help bridge the gap between engineering and production, ensuring our hardware is designed for efficient, repeatable manufacturing. You will work closely with design engineers, supply chain, and contract manufacturers to develop production processes, improve manufacturability, and guide new products from prototype builds into production. This is a hands-on role for an engineer who enjoys solving practical problems and building manufacturing systems that scale.
You will support manufacturing across printed circuit board assemblies, electromechanical systems, and complex radar hardware while helping establish the processes, documentation, and workflows that enable reliable production. This is a full-time, onsite position based in Menlo Park, California.
You will be responsible for:- Lead Design for Manufacturability (DFM) reviews throughout the hardware development lifecycle
- Develop manufacturing processes, work instructions, and assembly documentation for complex radar hardware
- Serve as the primary technical interface between Hardware Engineering and contract manufacturers
- Support prototype builds and guide products through New Product Introduction (NPI) into production
- Partner with engineering to improve manufacturability, serviceability, and production readiness of PCBAs and electromechanical assemblies
- Develop production tooling, fixtures, inspection methods, and manufacturing workflows
- Support root cause investigations and implement process improvements that improve quality, yield, and throughput
- Collaborate with Supply Chain to ensure manufacturing documentation, BOMs, and production releases are complete and accurate
- Drive continuous improvement across manufacturing processes, documentation, and factory readiness
Qualifications- Bachelor's degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related technical discipline
- 7+ years of experience supporting the manufacture of complex electronic or electromechanical products
- Strong understanding of Design for Manufacturability (DFM) principles for PCBAs and mechanical assemblies
- Experience supporting New Product Introduction (NPI) from prototype through production
- Working knowledge of PCB fabrication, SMT assembly, panelization, IPC workmanship standards, and electronics manufacturing processes
- Experience creating manufacturing documentation, assembly instructions, and production workflows
- Familiarity with Arena or another PLM system, NetSuite or another ERP system, and SolidWorks
- Excellent communication skills with experience working across engineering, manufacturing, supply chain, and external suppliers
- Must be eligible to obtain and maintain a U.S. personnel security clearance
Preferred Qualifications- Experience supporting low- to medium-volume production of complex hardware systems
- Experience working directly with contract manufacturers and electronics suppliers
- Familiarity with PCB test strategies, fixture development, and manufacturing validation
- Experience with root cause analysis, process validation, and continuous improvement methodologies
- Experience supporting aerospace, defense, robotics, or other high-reliability hardware products
- Experience developing scalable manufacturing processes in a fast-paced engineering environment
Within 1 month, you'll:- Complete onboarding and become familiar with LeoLabs' products, manufacturing workflows, and hardware development process
- Learn our existing production processes, contract manufacturers, and documentation systems
- Begin supporting active prototype and production builds
Within 3 months, you'll:- Lead DFM reviews for active hardware programs
- Develop manufacturing documentation and assembly processes for new products
- Establish working relationships with our contract manufacturers and key suppliers
Within 6 months, you'll:- Drive multiple products through prototype builds and into production
- Improve manufacturing workflows, documentation, and production readiness across the Hardware Engineering organization
- Become the technical lead for manufacturing process development on new hardware programs
Within 12 months, you'll:- Lead manufacturing engineering activities across multiple radar development programs
- Deliver scalable production processes that improve quality, yield, and manufacturability
- Establish yourself as the technical authority on how LeoLabs designs hardware for efficient manufacturing and long-term production success
CompensationSalary offers are based on a combination of factors, including, but not limited to, experience, skills, and location. The base salary range for this position $108,000 + bonus + stock options + benefits
