Senior Vision Automation Engineer -1531

CSI - Control System Integrators

$95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a technical field or equivalent professional experience.
  • 5+ years in machine vision, automation, or related areas.
  • Proven ability to independently develop and commission machine-vision systems.
  • Strong knowledge of digital imaging and optics principles.
  • Experience with machine-vision lighting techniques and hardware selection.
  • Familiarity with commercial machine-vision platforms for inspection applications.
  • Strong analytical and troubleshooting skills.

Responsibilities

  • Lead the design and commissioning of industrial machine-vision applications.
  • Assess customer requirements and identify technical feasibility and risks.
  • Define machine-vision system architecture and select necessary equipment.
  • Perform optical calculations to meet project specifications.
  • Develop and validate machine-vision inspections using relevant technologies.
  • Plan feasibility studies and determine limitations of inspection methods.
  • Diagnose issues across various systems and oversee machine integration.

Benefits

  • Opportunity to engage with cutting-edge technologies in machine vision.
  • Travel opportunities to diverse manufacturing facilities.
  • Collaboration with multidisciplinary project teams.
  • Exposure to advanced imaging techniques and systems development.
  • Potential for professional development opportunities in machine vision.
Full Job Description
Responsibilities
  • Lead the design, development, testing, integration, and commissioning of industrial machine-vision applications.
  • Review customer requirements and determine the technical feasibility, risks, limitations, and appropriate inspection methodology for machine-vision applications.
  • Define machine-vision system architecture and select appropriate cameras, lenses, lighting, filters, 3D sensors, computing hardware, and related equipment.
  • Perform optical calculations and determine appropriate field of view, resolution, working distance, depth of field, exposure, and lighting requirements.
  • Develop, optimize, and validate 2D and 3D machine-vision inspections using commercial vision platforms and/or image-processing libraries.
  • Develop inspection solutions involving image acquisition, preprocessing, feature extraction, measurement, pattern matching, segmentation, surface inspection, and defect detection.
  • Plan and perform laboratory feasibility studies using representative production samples and define the operating limitations of proposed inspection methods.
  • Diagnose and resolve complex issues involving optics, lighting, image processing, software, networking, electrical systems, mechanical conditions, timing, vibration, and automation interfaces.
  • Lead machine debugging, runoff, installation, commissioning, and production-launch activities related to machine vision.
  • Communicate directly with customers and internal project teams regarding inspection performance, technical risks, application limitations, required changes, and project status.
  • Travel to customer manufacturing facilities as required for testing, installation, debugging, runoff, commissioning, and production support.

Qualifications
  • Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, Mechatronics, Robotics, Physics, Optical Engineering, or a related technical discipline; or equivalent relevant professional experience.
  • 5+ years of professional experience in machine vision, industrial automation, robotics, computer vision, or a closely related technical field.
  • Demonstrated ability to independently develop and commission industrial machine-vision systems.
  • Strong understanding of digital imaging, optics, and machine-vision fundamentals, including resolution, exposure, focus, field of view, working distance, depth of field, contrast, sensor characteristics, and image formation.
  • Strong understanding of machine-vision lighting techniques and their application to diffuse, textured, reflective, and difficult-to-image surfaces.
  • Experience selecting and configuring industrial cameras, lenses, lighting, filters, sensors, and related vision hardware.
  • Experience developing 2D and/or 3D inspection applications using commercial machine-vision platforms or image-processing libraries.
  • Experience integrating machine-vision systems with PLCs, robots, HMIs, motion systems, or other industrial automation equipment.
  • Strong analytical and troubleshooting skills with the ability to identify root causes across optical, software, electrical, networking, and mechanical systems.
  • Ability to independently perform technical feasibility evaluations and communicate application limitations and risks.
  • Strong written and verbal communication skills, including the ability to communicate technical issues with customers and multidisciplinary engineering teams.
  • Willingness to travel to customer manufacturing facilities and support equipment installation, testing, runoff, commissioning, and production launch.
  • Experience with Zebra Aurora Vision Studio, Cognex VisionPro, Keyence, HALCON, or similar machine-vision platforms.

Preferred
  • Experience with advanced imaging techniques such as photometric stereo, polarization, HDR imaging, telecentric optics and similar.
  • Experience developing multi-camera or distributed machine-vision systems.
  • Experience with deep-learning-based machine-vision inspection.
  • Automotive or manufacturing experience.
  • A3 Certified Vision Professional (CVP) - Advanced certification.

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