MonoSol

Senior Reliability Engineer

MonoSol • $95K — $115K *
Portage, IN 46368In-Person
Manufacturing & Automotive
5 - 7 years of experience
Today
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Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Mechanical, Electrical, or Industrial Engineering.
  • 5+ years of experience in Senior Reliability Engineering within industrial settings.
  • Strong knowledge of Lean Manufacturing Tools (e.g., TPM, TPS, WCM).
  • Proficiency with maintenance methodologies (RCM, RCA, FMEA).
  • Experience with CMMS systems (such as SAP or Maximo).
  • Familiarity with reliability tools (vibration analysis, ultrasound, etc.).
  • Certification in Reliability Engineering (e.g., CMRP, CRE) and Six Sigma.

Responsibilities

  • Lead root cause investigations for equipment failures using structured methods.
  • Optimize preventive and predictive maintenance strategies to enhance uptime.
  • Analyze reliability metrics and create performance dashboards.
  • Facilitate RCM and FMEA to improve maintenance plans and asset integrity.
  • Collaborate on capital projects to ensure reliability is integrated in design.
  • Oversee lubrication strategies to extend asset life and enhance performance.
  • Evaluate spare parts usage and optimize CMMS for accurate asset management.
  • Drive continuous improvement initiatives through Kaizen, TPM and Six Sigma projects.

Benefits

  • Comprehensive health and wellness programs.
  • Professional development and training opportunities.
  • Retirement savings plans with company matching.
  • Flexible working arrangements.
  • Employee recognition and reward programs.
Full Job Description
This role is responsible for improving equipment reliability, reducing unplanned downtime, and driving a culture of continuous improvement. The Senior Reliability Engineer will utilize data-driven methods and cross-functional collaboration to optimize asset performance, support plant safety and compliance, and enhance overall operational efficiency. This role works out of our Duneland facility and reports directly to the Director - Global Maintenance.

Key Responsibilities:

  • Failure Analysis & Root Cause Investigation
    Lead or support root cause investigations for equipment and process failures. Apply structured problem-solving methods such as 5 Whys, Fishbone, and Fault Tree Analysis to identify and eliminate chronic issues.
  • Preventive & Predictive Maintenance Optimization
    Evaluate existing maintenance strategies and implement condition-based or predictive technologies (vibration, infrared, ultrasound, oil analysis) to improve uptime and reduce maintenance costs.
  • Asset Reliability & Performance Monitoring
    Track and analyze reliability metrics (e.g., MTBF, MTTR, OEE, downtime). Develop performance dashboards and reports using data from CMMS, SCADA, or plant historians.
  • Reliability-Centered Maintenance (RCM) / FMEA
    Facilitate or participate in RCM, Failure Modes and Effects Analysis, and criticality assessments to optimize maintenance plans and ensure asset integrity.
  • Support Capital Projects and Equipment Design
    Collaborate with engineering and project teams to ensure reliability is designed into new systems. Provide input on equipment selection, specifications, and commissioning practices.
  • Lubrication & Asset Care Programs
    Oversee proper implementation of lubrication strategies and precision maintenance practices to extend asset life and improve equipment performance.
  • Spare Parts Strategy & CMMS Optimization
    Work with maintenance planning and supply chain to evaluate spare parts usage, identify critical spares, and ensure accurate asset data and task standardization in the CMMS.
  • Drive Continuous Improvement Initiatives
    Lead or support Kaizen events, TPM efforts, and Six Sigma projects to enhance reliability and efficiency across the plant.
  • Training & Culture Development
    Support the development of a reliability-focused culture by training operations and maintenance teams on reliability principles and proactive maintenance strategies.


Qualifications:

  • Bachelor's Degree in Mechanical, Electrical, Industrial Engineering, or related field.
  • Proven knowledge of Lean Manufacturing Tools and Methodologies such as TPM, TPS, or WCM.
  • 5 years of experience as a Senior Reliability Engineering focused on maintenance and operations in industrial setting (discrete manufacturing, chemical, pharmaceutical, oil & gas, etc.).
  • Strong knowledge of maintenance methodologies (RCM, RCA, FMEA, PM Optimization).
  • Proficiency in data analysis and experience with CMMS systems (e.g., SAP, Maximo, eMaint).
  • Familiarity with reliability tools such as vibration analysis, ultrasound, thermography, and oil sampling.
  • Excellent communication and leadership skills, with the ability to influence across departments.
  • Certification in Reliability Engineering (e.g., CMRP, CRE) and Six Sigma.
  • Working knowledge of regulatory compliance (OSHA, GMP)

About MonoSol

MonoSol is a company that specializes in the manufacturing of water-soluble films. The company was founded in 1953 and is headquartered in Schererville, Indiana. MonoSol's films are used in a variety of industries, including food, pharmaceuticals, and agriculture. The company's films are designed to dissolve quickly in water, making them an environmentally friendly alternative to traditional packaging materials. MonoSol is a subsidiary of Kuraray, a Japanese chemical company.
Learn more about MonoSol
Size
600 employees
Industry
Business Services
Net Income
$20 million
5 Year Trend
+10%
Revenue
$200 million
* Ladders Estimates

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