Ford Motor Company

Senior Powertrain Structures Design Engineer

Ford Motor Company$138K — $232K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree or equivalent experience in engineering or a related field.
  • 5+ years of mechanical design and manufacturing experience in precision machinery.
  • Strong understanding of high pressure die casting and mold flow processes.
  • Familiarity with high-volume manufacturing techniques and supply chain logistics.
  • Proficient with 3D CAD and 2D drafting tools.
  • Solid foundation in mechanics, dynamics, materials, and design for manufacturability.

Responsibilities

  • Define durability and duty cycle requirements for powertrain components.
  • Collaborate with CAE teams for topology optimization of structures.
  • Research and evaluate new materials and composites for design applications.
  • Optimize costs related to vehicle structures based on project needs.
  • Develop designs suitable for automotive applications and automated manufacturing.
  • Conduct design reviews and specifications discussions with cross-functional teams.
  • Create and manage detailed 3D models and production drawings in CAD.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care options and generous parental leave policies.
  • Comprehensive family building assistance including surrogacy and fertility support.
  • Employee vehicle discount programs and management lease options.
  • Tuition assistance for further education.
  • Active employee resource groups promoting diversity and inclusion.
  • Paid time for community service efforts and generous holiday schedule.
Full Job Description
Job Description

In this position...
The Powertrain Structures Design Engineer will be responsible for power unit case housing and structures design. This engineer will drive part placement and power unit architecture from concept phase thru part analysis, optimization, DFM, and eventually production. You will integrate, analyze, and iterate the powertrain components both internally and in vehicle package.

Responsibilities

What you'll do...

Define durability and duty cycle requirements.
Work with CAE support to topology optimize housings, mounts and other structures.
Investigate exploratory materials and composites.
Cost optimization with vehicle bounties.
Create robust designs for automotive applications and for automated mass manufacturing.
Contribute to design reviews and requirements reviews to further optimize the powertrain system cross functionally.
Support presentations of concepts and status to senior management and internally to company personnel.
Drive powertrain innovations of future technologies that provide benefit to the product; both short- and long-term roadmap items.
Perform rapid calculations and mechanical layout iterations in CAD in order to validate assumptions and funnel design concepts down.
Generate and maintain detailed 3D CAD of entire power unit assemblies and production drawings. Foster good CAD practices.
Aid prototype power unit builds and drive development and validation testing campaigns.
Manage subcomponent interfaces and related workstreams/requirements, including all power unit tolerance analysis.
Collaborate closely with powertrain modeling, NVH, controls, and test engineering functions.
Lead key design reviews and visualization or demonstration activities.

Qualifications

You'll have...

Bachelor's or equivalent combination of relevant education and experience.

5+ year track record of detailed mechanical design and manufacturing execution of precision machinery.
Fundamental understanding of high pressure die casting, mold flow, case fatigue, topology optimization theory.
Knowledge of high-volume manufacturing processes, materials, and supply chains.
Strong engineering fundamentals in the areas of materials, mechanics, dynamics, design for manufacturability, tolerancing, high precision metrology, process control, statistics.
Experience with 3D CAD and 2D drafting skills.

Even better, you may have...
Hands-on experience building and launching automotive products.
Cad experience using 3DX or CATIA V5/V6.
Strong written and verbal communication skills.
Experience using Confluence, Jira, Asana, or other project management tools.
An eagerness to work cross-functionally in a dynamic environment where you are part of a high performing team.
A system approach to design and development with the desire and curiosity to strive for exceptional delivery execution and continuous improvement.
Experience in high pressure die cast design work.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including:
• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year's Day
• Paid time off and the option to purchase additional vacation time.
This position is a salary grade 8 and ranges from $138,800-$232,700.
Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is available for this position.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-Hybrid #LI-JD2 #UEV

About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

Ford Motor Company Careers

Join the dynamic team at Ford Motor Company, a global leader in automotive innovation and manufacturing. At Ford, we are committed to driving human progress by providing outstanding vehicles and mobility solutions. This is an exciting time to become part of our inclusive team, where job opportunities abound and growth is not just a possibility, but a promise.

Work You’ll Do

At Ford Motor Company, you will collaborate with some of the brightest minds in the industry. Our professionals are at the forefront of automotive technology, leading projects that redefine transportation and sustainability. With a culture rooted in continuous improvement and respect for all, Ford offers a workplace where leadership, diversity training, and innovation are part of everyday life.

Join Our Market-Leading Team

Ford’s commitment to excellence is why we are a leader in the automotive sector. We offer a variety of career paths, from engineering to marketing, all designed to foster professional and personal growth. Our team benefits from Ford’s commitment to professional development and networking opportunities, ensuring that every team member can reach their full potential.

Innovative Work

Engage in work that makes a difference. Ford Motor Company is pioneering developments in electrification, autonomous vehicles, and smart mobility solutions. Our team of over 190,000 employees worldwide is dedicated to crafting experiences that improve the way the world moves.

Be Part of a Great Team

Working at Ford means more than just having a job; it means being part of a global family. Our culture promotes teamwork, integrity, and respect—values that underpin everything we do. We believe in nurturing a diverse and inclusive environment where every employee can thrive.

Future-Proof Your Career

Ford Motor Company is not just a great place to work; it’s a place to build a lasting career. Our employees enjoy competitive benefits, comprehensive health care, and retirement plans that rank among the best in the industry. We support career advancement through extensive training programs and hands-on experience in the latest automotive technologies.

Explore Job Opportunities and Internships

Whether you’re a seasoned professional looking for your next challenge or a student interested in an internship, Ford has opportunities that will harness your skills and ignite your ambition. Our hiring process is straightforward and respectful, designed to match your skills and passions with the right position.

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Join Our Team Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. Ready to start your journey with Ford? Prepare your resume, sharpen your interview skills, and become part of a company that’s building the future of transportation.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ

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