Senior Manufacturing Engineer, NPI Design Transfer

Resonetics

$78K — $124K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • BS in a relevant Engineering discipline.
  • 5+ years of experience in a manufacturing environment.
  • Proficient in SolidWorks for creating/modifying drawings and models.
  • Strong communication skills for project updates and meetings with managers.
  • Demonstrated work ethic and strong deadline management abilities.
  • Effective interpersonal skills for working in a culturally diverse environment.

Responsibilities

  • Coordinate with Development and Manufacturing Engineering to document manufacturing processes as products progress through development.
  • Confirm manufacturing line readiness by collaborating with cross-functional departments to ensure adequate resources are available.
  • Define and finalize inspection procedures, determining sample size and inspection techniques for production lots.
  • Write and effectively communicate work instructions, and train production staff on new procedures.
  • Draft risk assessments (PFMEA), process flow charts, and control plans as part of the manufacturing process documentation.
  • Conduct process validation activities, including IQ/OQ/PQ/MVP/TMV and gage R&R as necessary.
  • Monitor post-release transfers for feedback and opportunities for improvement during the manufacturing process.

Benefits

  • Opportunity to lead and influence cross-functional collaboration in development and manufacturing.
  • Engagement in continuous improvement initiatives to refine processes and templates.
  • Work in a regulated environment, enhancing compliance and quality assurance skills.
  • Potential to impact the successful transition from design to manufacturing, crucial in medical device production.
Full Job Description
Overview

The Sr Manufacturing Engineer, New Product Introduction (NPI) Design Transfer Engineer provides support for documenting medical device component manufacturing processes for handoff from development to full scale production.  This position is the bridge between R&D and manufacturing engineering.

 

This role will Utilize Resonetics’ phased design transfer process to ensure that all production release requirements are being met on schedule, including utilizing transfer checklists or project plans, and conducting phase gate reviews with functional department managers.  We are looking for a more senior experienced person who could be a leader in the group.

 

Responsibilities
  • Coordinate closely with Development and Manufacturing Engineering to define and document component manufacturing requirements and processes as devices move through the development lifecycle.
  • Work with cross-functional departments to confirm manufacturing line readiness and ensure appropriate equipment, space and staff are prepared.
  • Finalize inspection procedures including defining inspection sample size and inspection techniques/gages for each lot of parts.
  • Write work instructions and train production staff on procedures.
  • Draft process risk assessment (PFMEA), process flow charts, and control plans.
  • Perform process validation (IQ/OQ/PQ/MVP/TMV) and gage R&R activities, as required.
  • Ensure bill of materials and job router accuracy.
  • Solidify tooling documentation for production release using SolidWorks, including tool design updates for manufacturability and tool drawing creation/modification.
  • Review process metrics to identify areas of improvement during the transfer process.
  • Ensure that accurate and complete QMS/DMR records are generated through the change order process, including documentation of both finished components and raw materials.
  • Monitor transfers post-release for lessons learned or process improvements.
  • Provide constructive feedback to the production transfer process, and participate in continuous improvement initiatives such as creating templates for similar processes.
  • Assist in driving manufacturing engineering projects to completion, including making sure the work is done satisfactorily and timely.
  • Other duties as assigned.

 

Required Qualifications
  • BS in relevant Engineering discipline.
  • 5+ years’ experience in a manufacturing environment.
  • Familiarity creating and modifying drawings and models using SolidWorks.
  • Strong communication skills, comfortable with providing project status updates at the team level or holding phase gate meetings with functional department managers.
  • Demonstrated work ethic and understanding of deadline management.
  • Effective interpersonal skills and adeptness in working with a culturally diverse employee population.
Preferred Qualifications
  • Experience working in a medical device or regulated environment.
  • Prior experience transferring projects from development to manufacturing.
Compensation

The compensation for this role is competitive and will be based on experience and qualifications. The anticipated range is $78,000 - $124,000/year.

 

For temp, temp-to-hire, and regular full-time positions, our company policy is that we are unable to provide visa sponsorship. Candidates must already be legally authorized to work in the United States without the need for sponsorship now or in the future.

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