Senior Manufacturing and Controls Engineer

Clarios

$85K — $110K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering (Electrical, Mechanical, Manufacturing, Industrial, or related field)
  • 5+ years of engineering experience in manufacturing
  • Advanced experience with PLC programming and ladder logic
  • Experience with Allen-Bradley PLC programs and HMIs
  • Proficient in automation software like RSLogix and FactoryTalk
  • Familiarity with Lean Manufacturing and Six Sigma methodologies
  • Strong analytical and communication skills

Responsibilities

  • Drive continuous improvement of manufacturing processes and enhance operational efficiency
  • Develop and implement process improvements to reduce equipment downtime
  • Provide engineering support for manufacturing operations and capital projects
  • Monitor processes and equipment to ensure compliance with quality standards
  • Lead investigations and corrective actions for equipment issues
  • Support plant-wide initiatives including Lean and Six Sigma
  • Collaborate with teams to promote engineering solutions for performance improvement

Benefits

  • Medical, dental and vision coverage starting on date of hire
  • 401(k) savings plan with company matching
  • Tuition reimbursement and employee discounts
  • Parental and caregiver leave programs
  • Comprehensive paid time off and flexible spending accounts
  • Short- and long-term disability coverage
  • Access to a full-service cafeteria and workout facilities at HQ
Full Job Description
This position is located in St. Joseph DAP

What You Will Do
  • Drive continuous improvement of manufacturing processes and equipment to enhance safety, quality, productivity, reliability, and operational efficiency.
  • Develop and implement process improvements to reduce downtime, minimize variation, improve equipment uptime, and lower maintenance costs.
  • Provide engineering, automation, and controls support for manufacturing operations, maintenance activities, and capital projects.
  • Monitor manufacturing processes, equipment, tooling, and automation systems to ensure performance meets quality and engineering standards.
  • Lead root-cause investigations and implement corrective actions for recurring equipment and process issues.
  • Support plant-wide continuous improvement initiatives, including Lean Manufacturing, Six Sigma, and Kaizen activities.
  • Collaborate with Operations, Maintenance, Quality, and Division Engineering teams to implement engineering solutions that improve plant performance.
  • Assist in the implementation of new equipment, process changes, specifications, and production system improvements.
  • Ensure manufacturing processes and equipment comply with OSHA, EPA, and other applicable regulatory requirements.


How You Will Do It
  • Apply structured problem-solving methodologies such as Pareto Analysis, Cause-and-Effect Analysis, Multivariable Analysis, Failure Mode and Effects Analysis (FMEA), and Design of Experiments (DOE).
  • Develop, modify, troubleshoot, and optimize PLC programs, HMI applications, robotics systems, and automation controls.
  • Provide technical leadership and engineering support for manufacturing optimization, automation, and capital improvement projects.
  • Coordinate with cross-functional teams to identify opportunities for process improvement and implement sustainable solutions.
  • Analyze manufacturing performance data to drive uptime improvements and variation reduction initiatives.
  • Support the design, implementation, and maintenance of SCADA systems for process control and production data management.
  • Communicate project status, engineering requirements, and process changes with plant and corporate engineering stakeholders.
  • Prioritize multiple engineering projects while effectively utilizing available resources to meet plant objectives.


What We Look For

Required
  • Bachelor's degree in Engineering (Electrical, Mechanical, Manufacturing, Industrial, or related field).
  • Minimum of five (5) years of engineering experience in a manufacturing environment.
  • Advanced experience with PLC programming and ladder logic.
  • Experience developing and troubleshooting Allen-Bradley PLC programs and Human Machine Interfaces (HMIs).
  • Proficiency with automation and controls software such as RSLogix 500, RSLogix 5000, FactoryTalk View, PanelBuilder32, or similar platforms.
  • Experience with process improvement methodologies including Lean Manufacturing, Kaizen, Pareto Analysis, and Root Cause Analysis.
  • Proficiency with Microsoft Office applications, including Excel and PowerPoint.
  • Experience managing multiple manufacturing, automation, and process optimization projects simultaneously.
  • Strong analytical, problem-solving, and communication skills.


Preferred
  • Bachelor's degree in Electrical, Mechanical, or Manufacturing Engineering.
  • Experience with robotics programming, troubleshooting, and diagnostics (Fanuc and/or Denso preferred).
  • Experience using AutoCAD and SolidWorks.
  • Experience with Cognex Insight and Keyence Vision Systems.
  • Experience designing, implementing, and programming SCADA systems for manufacturing process control and data management.
  • Six Sigma certification or demonstrated experience leading Six Sigma projects.
  • Experience implementing capital equipment and automation improvement projects within a high-volume manufacturing environment.


Work Authorization Requirement

Applicants must be authorized to work in the United States without the need for employment-based visa sponsorship now or in the future. Clarios will not sponsor applicants for U.S. work visas for this opportunity.

St. Joseph - Assembly Plant

St. Joseph, Missouri is home to our assembly plant which manufactures automotive and marine batteries. Several of our customers, including the world's largest automotive manufacturers, recognized us for supplier excellence. We opened in 1973 and now employ more than 800 people and operate six days per week. We are actively involved in our local community and give back through The United Way, United Cerebral Palsy and Camp Quality.

#LI-SG1

#LI-ONSITE

What you get:
  • Medical, dental and vision care coverage and a 401(k) savings plan with company matching - all starting on date of hire
  • Tuition reimbursement, perks, and discounts
  • Parental and caregiver leave programs
  • All the usual benefits such as paid time off, flexible spending, short-and long-term disability, basic life insurance, business travel insurance, and Employee Assistance Program
  • Global market strength and worldwide market share leadership
  • HQ location earns LEED certification for sustainability plus a full-service cafeteria and workout facility


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