EnerSys Inc

Senior Electrical Engineer

EnerSys Inc$100K — $130K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's or Master's in Electrical Engineering or related field
  • 8+ years of professional experience in PCB design for power electronics
  • 5+ years of hands-on experience with Altium Designer
  • Strong knowledge of power electronics principles (e.g., converters, drives, battery systems)
  • Experience with design for manufacturability (DFM) and fabrication processes
  • Familiarity with compliance standards (IPC, UL, CE)
  • Strong problem-solving and critical thinking skills

Responsibilities

  • Lead the design and development of PCBAs for various power electronics applications
  • Utilize Altium Designer for schematic capture and PCB layout
  • Conduct design simulations and analyses to ensure system integrity
  • Optimize designs for thermal management and manufacturability
  • Perform hands-on testing and validation of prototypes
  • Collaborate with firmware and mechanical teams for integrated solutions
  • Author documentation for designs and compliance certifications

Benefits

  • Opportunity to work with innovative technologies in the defense sector
  • Collaborative environment with cross-disciplinary teams
  • Hands-on involvement in project lifecycle from concept to production
  • Focus on advanced power electronics applications
  • Potential to contribute to cutting-edge solutions for the battlefield of tomorrow
Full Job Description
Job Purpose

At Rebel Systems, we're not just engineers. We are disruptors, creators, and innovators on a mission to transform the defense market. The battlefield of tomorrow demands technologies that are smarter, lighter, and more cost effective at scale. We're building them today.

We are seeking an experienced Senior Electrical/Electronics Engineer to design, develop, and validate advanced PCBAs for power electronics and hybrid systems applications. This role demands strong expertise in schematic capture, PCB layout using Altium Designer, and a deep understanding of power systems engineering. The ideal candidate will have extensive hands-on experience with high-voltage, high-power designs and the ability to take projects from concept through production.

Essential Duties and Responsibilities

  • Lead the design and development of PCBAs for power electronics applications, including DC-DC converters, motor drives, and hybrid energy systems.
  • Utilize Altium Designer to perform schematic capture, multi-layer PCB layout, and prepare complete manufacturing documentation.
  • Conduct design simulations and analyses (SPICE, thermal, SI/PI) to ensure electrical, mechanical, and thermal integrity.
  • Optimize designs for thermal management, electromagnetic compatibility (EMC), and manufacturability (DFM).
  • Perform hands-on prototype bring-up, testing, validation, and troubleshooting of developed hardware.
  • Collaborate closely with firmware, mechanical, and systems engineering teams to deliver fully integrated solutions.
  • Author clear documentation for designs, test procedures, and compliance certifications


Qualifications

  • Bachelor's or Master's degree in Electrical Engineering or a closely related field.
  • 8+ years of professional experience designing and testing PCBAs for power electronics applications.
  • 5+ years of experience with Altium Designer for schematic capture and complex multi-layer PCB layouts.
  • Strong working knowledge of power electronics principles, including switching converters, motor drives, battery management, and hybrid energy systems.
  • Experience with design for manufacturability (DFM), and familiarity with fabrication and assembly processes.
  • Knowledge of relevant standards such as IPC, UL, CE, and best practices for compliance and testing.
  • Excellent problem-solving skills, critical thinking, and attention to detail.

Preferred Qualifications
  • Direct experience designing for high-voltage (>400VDC) or high-power (>5kW) applications.
  • Expertise with thermal design techniques and EMI/EMC mitigation strategies.
  • Familiarity with firmware and embedded systems development for hardware validation (even at the troubleshooting level).
  • Experience with system-level integration involving power management and control architectures.

About EnerSys Inc

EnerSys is a global leader in stored energy solutions for industrial applications. We complement our extensive line of motive power, reserve power, aerospace/defense, and specialty batteries with a full range of integrated services and systems. With sales and service locations throughout the world, and over 100 years of battery experience, EnerSys is the power/full solution for stored DC power products.
Learn more about EnerSys Inc
Size
11,400 employees
Market Cap
$2.9 billion
Industry
Net Income
$108 million
Founded
2001
5 Year Trend
+7.2%
Revenue
$2.9 billion
NASDAQ

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