Magna

Senior CAE Engineer

Magna • $90K — $120K *
Troy, MI 48085In-Person
Manufacturing & Automotive
8 - 10 years of experience
Today
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Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Engineering or Plastics
  • 8 years of experience with Mesh Manipulation
  • Proficient in CAE tools like Hypermesh and Moldflow
  • Strong knowledge of plastics and thermoplastic processing techniques
  • Experience with various injection molding processes
  • Certification in Autodesk Moldflow at Associate, Professional, or Expert level
  • Experience with macros and automation is a plus

Responsibilities

  • Support manufacturing programs with Moldflow analysis
  • Collaborate with teams to optimize part and tool design
  • Develop comprehensive analysis processes and plans
  • Maintain quality standards for analysis outputs
  • Drive quality assurance initiatives and operational efficiencies
  • Engage proactively with customers throughout projects
  • Explore and implement operational enhancements using AI technologies

Benefits

  • Access to ongoing training and certification opportunities
  • Collaborative work environment with cross-functional teams
  • Opportunity to work on innovative projects involving new technologies
  • Professional development and career growth potential
  • Regular feedback and performance evaluations
Full Job Description
Job descriptions may display in multiple languages based on your language selection.

Job Responsibilities:

POSITION SUMMARY:

The Senior CAE Engineer develops and completes process simulation from initiation to completion of injection molded, thermoplastic, automotive components. Generally completes the following duties and responsibilities with the support of senior engineering personnel and/or engineering management.

ESSENTIAL DUTIES & RESPONSIBILITIES:
  • Support current and future manufacturing programs with filling, packing, cooling and warpage analysis utilizing Autodesk Moldflow software.
  • Consults and collaborates with engineering, tooling and manufacturing personnel in the organization to optimize part design, tool design and processing windows of injection molded parts.
  • Coordinates and develops the complete analysis process by determining appropriate techniques, formulating the analysis plan, gathering data relating to material properties, gating feasibility, cavitation and dimensional/cosmetic requirements of the part.
  • Maintains Magna's established internal standards for part mesh quality, gating and cooling system model quality, root cause analysis and results evaluation and reporting.
  • Adopts the departmental initiatives for quality assurance/improvement and operational efficiency.
  • Developing additional operational enhancements such as closed loop benchmarking.
  • Effective trial participation to close the projects with productive correlation between CAE and trials.
  • Proactive communications with customers to accommodate customer's voice upfront and through all projects.
  • Collaborating with Product CAE for integrated product & tool development support.
  • Developing ideas for operational automations adopting latest software and AI technologies and implementing the same effectively collaborating with appropriate IT teams.
  • Completes tasks and resolution of issues to ensure compliance to program deliverables.
  • Contributes to the development of project timing.
  • Maintains a library of completed project reports and documentation.
  • Ability to perform root cause analysis and make recommendations to improve the dimensional stability and/or cosmetic appearance of injection molded parts.
  • Develop and maintain professional working and business relationships with key customer engineering contacts.
  • Assist program teams in developing CAE quotes, and preparing technical presentations, as required. Ensure that the divisions and program teams understand Moldflow analysis input requirements.
  • Applies a general knowledge of CAE structural analysis and comprehends the effects of fiber orientation, residual stresses and weld lines on the structural integrity of a plastic part.
  • Continues to pursue higher levels of training/certification in Autodesk Moldflow software.


The above is intended to describe the general content of and the requirements for the performance of this position. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements.

QUALIFICATIONS:

To perform this job successfully, an individual must be able to perform each essential duty and responsibility satisfactorily. The requirements listed below are representative of the knowledge, skill, ability and/or physical demands required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education - Bachelor's Degree - Engineering, or Plastics required

Experience/Special Knowledge/Skills -
  • 8 years of experience with manipulating Meshed Parts/Components
  • Strong CAE background using Hypermesh, Moldflow, or other pre-processing software.
  • Strong Plastics background.
  • Working knowledge of Microsoft Word, Excel and Powerpoint for creating reports.
  • Knowledge of processing techniques for thermoplastics and thermosets.
  • Exposure to non-traditional molding processes such as compression molding, injection compression and thermoset processing.
  • Experience with Plastic Injection molding part simulation and process optimization.
  • Experience in managing Tooling programs.
  • Associate, Professional or Expert Level Certification in Autodesk Moldflow.
  • Experience with macros, automations and chatbots a plus.
  • Ability to apply academic (e.g. part design optimization, tooling tolerances, material processing, DOE) and other engineering principles in the process simulation of automotive components.
  • Strong organizational skills and the ability to successfully coordinate and complete multiple tasks within and across departments to meet established and changing deadlines.
  • Ability to communicate effectively with all staff levels, both verbally and in writing.
  • Ability to work independently and take on additional responsibilities over time.


Physical Demands/Work Environment - Normal amount of sitting or standing, average mobility to move around an office environment, able to conduct normal amount of work at a computer, may require travel.

Worker Type:

Regular / Permanent

Group:

Magna Exteriors

About Magna

Magna Careers

Join Magna’s dynamic team of professionals and be part of a company that’s leading the way in automotive innovation. At Magna, we offer unparalleled job opportunities in an environment that values diversity, leadership, and growth. Work You’ll Do At Magna, we are committed to fostering an inclusive culture where every team member is empowered to contribute, innovate, and excel. We believe that diverse perspectives lead to groundbreaking ideas and better decisions. Joining our team means you’ll work alongside some of the industry’s most talented professionals, using state-of-the-art technology to create revolutionary automotive solutions. Lead in a Unique Market Position Magna stands at the forefront of the automotive industry, combining advanced technology, deep industry expertise, and a commitment to innovation that drives us forward. As a leader in our field, we offer careers that are not just jobs, but pathways to personal and professional growth. Explore Magna’s Job Opportunities Whether you’re looking for a position in engineering, design, production, or management, Magna has a place for you. Our global presence offers a wealth of opportunities for career advancement, professional development, and networking. From internships that provide real-world experience to leadership roles that challenge your skills, Magna is dedicated to helping you reach your full potential. Innovative Work Environment Magna is committed to innovation and excellence. Our team is constantly pushing the boundaries of what’s possible in the automotive world, making it an exciting place to grow your career. We encourage creativity and initiative, and we reward our employees with the benefits and support they need to succeed both professionally and personally. Be Part of a Great Team At Magna, you’ll find a collaborative environment that values teamwork and open communication. Our employees share a common goal: to lead the industry through innovation, efficiency, and sustainability. With diversity training and a focus on inclusive employment practices, Magna is a place where everyone can thrive. Future-Proof Your Career With Magna, you’re not just finding a job; you’re building a career. We offer extensive training and development programs to help you continue learning and evolving as a professional. With opportunities for advancement and a culture that promotes from within, Magna empowers you to design a career path that meets your ambitions. Stay Connected Join Our Team Search for open positions that match your skills and interests. We are always on the lookout for passionate, curious, and innovative team players. Explore the possibilities that Magna offers. SEARCH MAGNA JOBS Keep Up to Date Stay informed with career tips, insider perspectives, and industry-leading insights you can use today—all from the people who work here. READ CAREERS BLOG Job Alert Emails Customize your subscription to receive job alerts, the latest news, and insider tips tailored to your preferences. Discover the exciting and rewarding career opportunities that await at Magna.
Learn more about Magna
Size
161,000 employees
Market Cap
$15.9 billion
Industry
Manufacturing & Automotive
5 Year Trend
-0.1%
NASDAQ
MGA
* Ladders Estimates

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