Formlabs

R&D Reliability/Test Engineer - June 2027 Grads

Formlabs • $85K — $123K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • 5-7 years of experience in reliability engineering or related fields.
  • Strong understanding of electromechanical systems and their reliable operation.
  • Proficiency in developing and executing system test plans effectively.
  • Hands-on experience with data-driven root cause analysis (RCA).
  • Familiarity with programming languages, particularly Python for hardware/software implementation.

Responsibilities

  • Develop and manage validation test plans for product compliance with design and reliability standards.
  • Perform root cause analysis of electromechanical subsystem failures using analytical methods.
  • Design and implement automated testing equipment for reliability evaluations.
  • Collaborate with R&D teams to conduct risk assessments and contribute insights to product design.
  • Analyze failure data to identify trends and develop corrective action plans.

Benefits

  • Robust equity program for wealth building through RSUs.
  • Comprehensive healthcare coverage including Medical, Dental, and Vision.
  • 401K matching with access to financial advisors for retirement planning.
  • Generous paid parental leave up to 16 weeks.
  • Tenure-based paid sabbatical leave of up to 6 weeks.
  • Flexible Out of Office policy allowing time off as needed.
  • On-site parking and pre-tax commuter benefits available.
  • Healthy on-site lunches and snacks provided.
  • Regular opportunities for professional development sponsored by the company.
  • Inclusive community events and unlimited access to 3D printing facilities.
Full Job Description
Your Impact:

The Reliability Engineering Team is the company's independent voice on product robustness, ensuring our hardware products are reliable so that Customers spend more time printing and less time troubleshooting. We architect effective testing strategies, engineer advanced electro-mechanical test rigs, and extract valuable, actionable insights from the data.

Are you a versatile and curious engineer who can see the whole system\-from the smallest part to the user's workflow? Can you take complex data and turn it into a clear, compelling story? If so, join our small and agile R&D Reliability Engineering Team.

What You'll Do:
  • Develop, execute, and manage system, subsystem, and component level validation test plans to ensure products meet design and reliability requirements.
  • Perform hands-on and data-driven root cause analysis (RCA) of electromechanical subsystems and field failures, utilizing common problem-solving methodologies and a "physics of failure" approach.
  • Design, build, and implement automated testing equipment for subsystem characterization and reliability/environmental testing.
  • Collaborate with R&D design teams throughout product development to perform risk assessments, manage continuous testing, and contribute to design reviews, influencing product design for reliability from day one.
  • Analyze field failure data to identify trends, prioritize investigations based on business value, and develop clear, actionable corrective action plans (CAPAs).

Our team did the testing to ensure Form 4 would be the most reliable printer Formlabs has ever built:
  • LCD & Light Engine: Developed custom rigs to simulate UV light and heat, continuously monitoring performance over thousands of hours.
  • Mixer Scraper: Tested our proprietary debris detection hardware to protect the LPU from damage.
  • Z-Axis: Conducted millions of cycles of accelerated lifetime testing to ensure consistent motion.
  • Tank Film: Developed custom pneumatic fixtures to ensure that tank tension remained high after tens of thousands of layers.
  • Cartridge & Dispense System: Optimized cartridge geometry to ensure reliable dispensing of all kinds of Formlabs materials.

Watch here to see a breakdown of these systems in action!

About You:
  • Well-versed with complex electromechanical systems and passionate about understanding what it takes to make them work reliably.
  • Have experience with testing a wide range of sensors, actuators, and mechanical components.
  • Have experience developing system test plans and know how to execute them efficiently within fast-paced product development timelines.
  • Can prototype and run your own tests, from experimental setup to hardware and software implementation in Python.
  • Possess strong data analysis skills, capable of distilling complex test results and field data into clear, concise, and compelling insights that drive action.

Bonus Skills:
  • Familiarity with Linux systems and scripting in various languages.
  • Experience with SQL for data analysis.
  • Prior experience with field failure analysis or quality engineering roles is a plus.

Our Perks & Benefits:
  • Robust equity program to build future wealth through RSUs
  • Comprehensive healthcare coverage (Medical, Dental, Vision)
  • 401K matching and access to financial advisors
  • Generous paid Parental Leave (up to 16 weeks)
  • Tenure-based paid Sabbatical Leave (up to 6 weeks)
  • Flexible Out of Office Plan \- Take time when you need it
  • Ample on-site parking & pre-tax commuter benefits
  • Healthy on-site lunches, snacks, beverages, & treats
  • Regular sponsored professional development opportunities
  • Many opt-in culture events across our diverse community
  • And of course\... unlimited 3D prints

Even if you don't check every box, but see yourself contributing, please apply. Help us build an inclusive community that will change the face of 3D printing.

Compensation

We are all owners of Formlabs and direct beneficiaries of our success. We believe that equity is a critical component of compensation at Formlabs, and we want our newest team members to understand the potential value of their equity compensation. Full time employees receive equity, in the form of RSUs. Your financial investment will grow with us in accordance to your impact.

At Formlabs, base pay is one part of our total compensation package and is determined within a range. Your base pay will depend on your skills, qualifications, experience, location and expected impact on the organization.

The annual base pay range for this role is:

$85,000-$123,000 USD

About Formlabs

Formlabs is a 3D printing technology developer and manufacturer. The company was founded in 2011 by a team of engineers and designers from the MIT Media Lab. Formlabs specializes in stereolithography (SLA) and digital light processing (DLP) 3D printers, as well as related software and materials. The company's products are used in a variety of industries, including healthcare, engineering, and education. Formlabs has received numerous awards for its innovative products and has been recognized as one of the fastest-growing companies in the United States.
Learn more about Formlabs
Size
1,000 employees
Industry
Founded
2011

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