Formlabs

R&D Reliability/Test Engineer

Formlabs$85K — $120K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • 5+ years of experience in reliability or quality engineering focusing on electromechanical systems.
  • Proven skills in testing various sensors, actuators, and mechanical components.
  • Strong experience in developing and executing system test plans efficiently.
  • Hands-on skills in hardware and software prototyping, particularly using Python.
  • Excellent data analysis skills, able to translate complex data into actionable insights.

Responsibilities

  • Develop and execute validation test plans for hardware robustness.
  • Perform root cause analysis on electromechanical failures using physics of failure methods.
  • Design and implement automated testing equipment for reliability testing.
  • Collaborate with design teams to conduct risk assessments and influence product reliability from initial stages.
  • Analyze field failure data to identify trends and create actionable corrective action plans.

Benefits

  • Robust equity program through RSUs to build wealth.
  • Comprehensive healthcare coverage including Medical, Dental, and Vision.
  • 401K matching and financial advisory access.
  • Generous up to 16 weeks of paid parental leave.
  • Tenure-based sabbatical leave of up to 6 weeks.
  • Flexible out of office plan for personal time as needed.
  • On-site parking & pre-tax commuter benefits.
  • Healthy meals and snacks provided on site.
  • Professional development opportunities sponsored regularly.
  • Community building through various cultural events and activities.
  • Unlimited 3D prints for personal projects.
Full Job Description
Your Impact:

The Reliability Engineering Team is the company's independent voice on product robustness, ensuring our hardware products are reliable so that Customers spend more time printing and less time troubleshooting. We architect effective testing strategies, engineer advanced electro-mechanical test rigs, and extract valuable, actionable insights from the data.

Are you a versatile and curious engineer who can see the whole system-from the smallest part to the user's workflow? Can you take complex data and turn it into a clear, compelling story? If so, join our small and agile R&D Reliability Engineering Team.

What You'll Do:
  • Develop, execute, and manage system, subsystem, and component level validation test plans to ensure products meet design and reliability requirements.
  • Perform hands-on and data-driven root cause analysis (RCA) of electromechanical subsystems and field failures, utilizing common problem-solving methodologies and a "physics of failure" approach.
  • Design, build, and implement automated testing equipment for subsystem characterization and reliability/environmental testing.
  • Collaborate with R&D design teams throughout product development to perform risk assessments, manage continuous testing, and contribute to design reviews, influencing product design for reliability from day one.
  • Analyze field failure data to identify trends, prioritize investigations based on business value, and develop clear, actionable corrective action plans (CAPAs).

Our team did the testing to ensure Form 4 would be the most reliable printer Formlabs has ever built:
  • LCD & Light Engine: Developed custom rigs to simulate UV light and heat, continuously monitoring performance over thousands of hours.
  • Mixer Scraper: Tested our proprietary debris detection hardware to protect the LPU from damage.
  • Z-Axis: Conducted millions of cycles of accelerated lifetime testing to ensure consistent motion.
  • Tank Film: Developed custom pneumatic fixtures to ensure that tank tension remained high after tens of thousands of layers.
  • Cartridge & Dispense System: Optimized cartridge geometry to ensure reliable dispensing of all kinds of Formlabs materials.

Watch here to see a breakdown of these systems in action!

About You:
  • Well-versed with complex electromechanical systems and passionate about understanding what it takes to make them work reliably.
  • Have experience with testing a wide range of sensors, actuators, and mechanical components.
  • Have experience developing system test plans and know how to execute them efficiently within fast-paced product development timelines.
  • Can prototype and run your own tests, from experimental setup to hardware and software implementation in Python.
  • Possess strong data analysis skills, capable of distilling complex test results and field data into clear, concise, and compelling insights that drive action.

Bonus Skills:
  • Familiarity with Linux systems and scripting in various languages.
  • Experience with SQL for data analysis.
  • Prior experience with field failure analysis or quality engineering roles is a plus.

Our Perks & Benefits:
  • Robust equity program to build future wealth through RSUs
  • Comprehensive healthcare coverage (Medical, Dental, Vision)
  • 401K matching and access to financial advisors
  • Generous paid Parental Leave (up to 16 weeks)
  • Tenure-based paid Sabbatical Leave (up to 6 weeks)
  • Flexible Out of Office Plan - Take time when you need it
  • Ample on-site parking & pre-tax commuter benefits
  • Healthy on-site lunches, snacks, beverages, & treats
  • Regular sponsored professional development opportunities
  • Many opt-in culture events across our diverse community
  • And of course... unlimited 3D prints

Even if you don't check every box, but see yourself contributing, please apply. Help us build an inclusive community that will change the face of 3D printing.

Compensation

We are all owners of Formlabs and direct beneficiaries of our success. We believe that equity is a critical component of compensation at Formlabs, and we want our newest team members to understand the potential value of their equity compensation. Full time employees receive equity, in the form of RSUs. Your financial investment will grow with us in accordance to your impact.

At Formlabs, base pay is one part of our total compensation package and is determined within a range. Your base pay will depend on your skills, qualifications, experience, location and expected impact on the organization.

The annual base pay range for this role is:

$85,000-$120,000 USD

About Formlabs

Formlabs is a 3D printing technology developer and manufacturer. The company was founded in 2011 by a team of engineers and designers from the MIT Media Lab. Formlabs specializes in stereolithography (SLA) and digital light processing (DLP) 3D printers, as well as related software and materials. The company's products are used in a variety of industries, including healthcare, engineering, and education. Formlabs has received numerous awards for its innovative products and has been recognized as one of the fastest-growing companies in the United States.
Learn more about Formlabs
Size
1,000 employees
Industry
Founded
2011

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