Ford Motor Company

Product Development Engineer - Hypoid Gear and Differential Assembly

Ford Motor Company$65K — $166K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Engineering degree required
  • Strong interests in mechanical component and system design
  • GD&T knowledge and ability to read & update blueprints
  • Ability to review and assess 2D/3D CAD data
  • Proficiency in Microsoft Office Software (Excel, Word, PowerPoint)
  • Experience with gear design and analysis software preferred (e.g., Kimos, GEMS, AnSol/Calyx, Romax)

Responsibilities

  • Lead Hypoid gear design and release activities for axle applications
  • Lead differential assembly design and release activities for axle applications
  • Support Sterling Axle Plant with current model axle hypoids and differentials
  • Create and maintain FMA documents and complete DVPs
  • Run analytical and physical testing, including failure analysis and root cause investigations
  • Order and deliver working prototypes for new programs to support preproduction builds
  • Review warranty returns and DVP testing at the Sterling Axle Plant

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage
  • Flexible family care days, paid parental leave, and subsidized back-up child care
  • Family building benefits like adoption and surrogacy expense reimbursement
  • Vehicle discount program for employees and family members
  • Tuition assistance
  • Active employee resource groups
  • Generous paid holidays including the week between Christmas and New Year
  • Paid time off with the option to purchase additional vacation time
Full Job Description
Job Description

Responsibilities

What you'll do...
• Lead Hypoid gear Design and Release activities for current and future axle applications
• Lead Differential Assembly Design and Release activities for current and future axle applications
• Including leading design and responsibility for all components within the differential assembly
• Support Sterling Axle Plant on current model axle hypoids and differentials
• Own ring gear to differential joint (bolted or laser welded)
• Own eLocker differentials and components
• Create and maintain FMA Documents
• Create and complete DVP's
• Run analytical and physical testing, including failure analysis and root cause investigation as needed
• Lead component or subsystem team meetings with systems, manufacturing, STA and other component engineers
• Lead 'Team of 4' cross functional meetings between PD and Purchasing to source components
• Lead program milestone deliverables for new program gateway sign-offs (SSSOS)
• Order/deliver working prototypes for new programs & projects to support preproduction builds and testing
• Completed PPAP / Production implementation on new programs or changes to existing parts
• Create and maintain significant/critical characteristic document (SCCAF) with supplier or internal powertrain plant
• Manage supplier delivery and Ford milestones through Job #1
• Implement TVM actions for current and future model designs
• Delivery Quality Actions for current model differentials
• Support Full-Service Suppliers as needed
• Review warranty returns, durability vehicles and DVP testing in person at ATNPC or Sterling Axle Plant

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills?

Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above?

No matter what you choose, we offer a work life that works for you, including:
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • A generous schedule of paid holidays, including the week between Christmas and New Year's Day
  • Paid time off and the option to purchase additional vacation time

This position is a salary grade 5 and ranges from $65,100-$109,300

This position is a salary grade 6 and ranges from $74,300-$124,500

This position is a salary grade 7 and ranges from $86,600-$144,900

This position is a salary grade 8 and ranges from $99,100-$166,200

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR
• Visa sponsorship is not available for this position.
• Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
• This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.

#LI-JF1 #li-Hybrid

Qualifications

You'll have...
• Engineering degree required
• Strong interests in mechanical component and system design
• GD&T knowledge and ability to read & update blueprints
• Ability to review and assess 2D/3D CAD data, stacks and VSA studies
• Proficiency in Microsoft Office Software (Excel, Word, PowerPoint, Outlook, etc)
• Experience with gear design and analysis software preferred. Kimos, GEMS, AnSol/Calyx (Hypoid 3D, Hypoid K, Trans 3D), Romax, etc

Even better, you may have...
• Strong engineering and prior Design & Release background preferred.
• Hypoid &/or straight bevel gear knowledge/experience preferred.
• WERS experience preferred.
• Familiarity with Teamcenter preferred.
• Prior launch experience preferred.
• Strong communication & organizational skills
• Highly motivated, passionate leader
• Strong problem-solving skills
• Passion to progress state of the art in gear and differential design

About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

Ford Motor Company Careers

Join the dynamic team at Ford Motor Company, a global leader in automotive innovation and manufacturing. At Ford, we are committed to driving human progress by providing outstanding vehicles and mobility solutions. This is an exciting time to become part of our inclusive team, where job opportunities abound and growth is not just a possibility, but a promise.

Work You’ll Do

At Ford Motor Company, you will collaborate with some of the brightest minds in the industry. Our professionals are at the forefront of automotive technology, leading projects that redefine transportation and sustainability. With a culture rooted in continuous improvement and respect for all, Ford offers a workplace where leadership, diversity training, and innovation are part of everyday life.

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Engage in work that makes a difference. Ford Motor Company is pioneering developments in electrification, autonomous vehicles, and smart mobility solutions. Our team of over 190,000 employees worldwide is dedicated to crafting experiences that improve the way the world moves.

Be Part of a Great Team

Working at Ford means more than just having a job; it means being part of a global family. Our culture promotes teamwork, integrity, and respect—values that underpin everything we do. We believe in nurturing a diverse and inclusive environment where every employee can thrive.

Future-Proof Your Career

Ford Motor Company is not just a great place to work; it’s a place to build a lasting career. Our employees enjoy competitive benefits, comprehensive health care, and retirement plans that rank among the best in the industry. We support career advancement through extensive training programs and hands-on experience in the latest automotive technologies.

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Whether you’re a seasoned professional looking for your next challenge or a student interested in an internship, Ford has opportunities that will harness your skills and ignite your ambition. Our hiring process is straightforward and respectful, designed to match your skills and passions with the right position.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ

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