Gerdau S.A.

Process Improvement Engineer - Rolling Mill

Gerdau S.A.$75K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Four-year degree in Engineering, Business Administration or Material Science; or HS Diploma/GED with substantial experience.
  • 3-5 years in industrial or manufacturing settings focusing on quality methods.
  • Familiarity with steel manufacturing processes and heavy machinery is preferred.
  • Experience in scrap processing and related operations, and supervisory roles is a plus.
  • Advanced understanding of complex technical and engineering processes is required.
  • Strong training and coaching abilities to guide employees effectively.
  • Excellent presentation, interpersonal, and organizational skills.

Responsibilities

  • Maintain and analyze project performance data for trend identification.
  • Set and pursue departmental goals through active participation.
  • Lead training sessions on improvement methodologies and processes for staff.
  • Coach employees on QIS methodology and engage in related events.
  • Collaborate with facilitators on GBS processes and continuous improvement initiatives.
  • Tackle chronic problems and minimize process variations.
  • Develop and finalize standards associated with CAPEX and improvement projects.

Benefits

  • Opportunities for professional development and training.
  • Involvement in impactful improvement initiatives across the organization.
  • Access to collaborative projects with experienced engineers and facilitators.
  • Support for participation in industry-related events and conferences.
Full Job Description

Your Purpose:

You will assist the site Process Engineers (Improvement Facilitators), Supervisors (Routine Facilitators), department superintendents, and plant management in ensuring the efficiency and effectiveness of all improvement aspects within their area of responsibility. The major role of this job is to focus on continuous improvement and integration of improvement principles, technical and engineering principles, identifying best practices, consistent application of the Gerdau Business System, and act as a change agent to help achieve a higher level of results within the assigned location by utilizing and implementing improvement processes.

Your Work:
  • Maintain goal and project data bases. Perform trend analysis on the performance data as well as identify commonalities within the data.
  • Participate and contribute to the achievement of department goals including goal setting.
  • Facilitate training sessions for all employees on the improvement methodologies, tools, policies, practices, and processes.
  • Develop and coach employees on capabilities and knowledge in the application of the QIS methodology and participate (as needed) in QIS events.
  • Collaborate with Routine Facilitators on subjects pertaining to the GBS processes, improvement standards, CAPEX standards, audits, 5S initiatives, failure analysis, results management, QIS, FA, 6 Sigma, and other process improvement methodologies.
  • Identify and solve chronic/repetitive problems and failures as well as reduce process variation.
  • Assist with the development of the Annual Action Plan, and the administration of established policies, practices, and procedures.
  • Prepare and approve standards from CAPEX and improvement initiatives.
  • Implement and coordinate CAPEX projects, and Annual Action Plan Improvement Projects.
  • Oversee, contribute to, and support daily improvement management activities, which include providing timely and accurate cost estimates on proposed improvement efforts.
  • Provide consulting services to the departments on improvement methodologies and tools. Design new and revamp existing structures, systems, and equipment.
  • Provide support in implementation, maintenance, and follow up on the vertical and horizontal help chain.
  • Assist with all safety activities.

Your Qualifications:
  • Four year college degree in Engineering, Business Administration or Material Science with 3-5 years job-related experience OR HS Diploma/GED and 5-7 years of job-related work experience in lieu of degree.
  • Experience in an industrial or manufacturing environment with exposure to standardization and production quality methods.
  • Working knowledge of steel manufacturing methods and techniques involving the use of heavy mill machinery and related equipment, preferred.
  • Previous qualifying experience in scrap processing, melting, casting, rolling, maintenance, finishing, shipping/warehouse operations, and supervisory/facilitation, preferred.
  • Successful candidate will demonstrate an advanced knowledge of the business system and the use of complex technical and engineering processes.
  • Requires the ability to train people and serve as a coach to employees.
  • Possess solid presentation abilities combined with good interpersonal and organizational skills.

About Gerdau S.A.

Gerdau S.A. is a Brazilian multinational steel manufacturing company. It is the largest producer of long steel in the Americas and one of the largest suppliers of special steel in the world. The company operates in 10 countries and has over 30,000 employees. Gerdau's products are used in a variety of industries, including construction, automotive, and energy. The company was founded in 1901 and is headquartered in Porto Alegre, Brazil.
Learn more about Gerdau S.A.
Size
30,000 employees
Market Cap
$9.1 billion
Industry
Net Income
$2.3 billion
5 Year Trend
+15.8%
Revenue
$43.8 billion

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