Process Engineer

Duracell

$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering (Chemical, Mechanical, Industrial, or related discipline)
  • Experience in manufacturing or process engineering, preferably in fast-paced environments
  • Strong data analysis and problem-solving skills
  • Familiarity with Lean/Six Sigma methods and statistical process control
  • Experience with centerline setting/optimization and Design of Experiments (DOE)
  • Experience leading change management or validation processes
  • Strong communication skills for training and cross-functional influence
  • Ability to work primarily on the plant floor.

Responsibilities

  • Own engineering of assigned equipment and processes
  • Lead root-cause resolution and defect elimination
  • Optimize centerline setting and operational efficiency
  • Drive continuous improvement (CI) and loss-elimination projects
  • Execute capital project initiatives from a technical perspective
  • Standardize work procedures and create technical documentation
  • Collaborate on process reliability improvements based on data analysis

Benefits

  • Training opportunities for skill growth
  • Exposure to a manufacturing environment with hands-on responsibilities
  • Potential to become a technical expert in a designated process
  • Opportunity to participate in cross-plant knowledge sharing
  • Engagement with high-impact projects that enhance operational efficiency
Full Job Description
Job Description

As a Process Engineer, you'll own the elimination of process losses for a designated production process. You'll be the technical backbone of the operation - using data to find where quality and reliability are slipping, then leading the fixes: from equipment standards and change management to troubleshooting and cross-plant knowledge sharing.

Responsibilities

Scope of Ownership
• Own engineering of assigned equipment/processes
• Lead root-cause resolution and defect elimination
• Lead centerline setting and optimization
• Lead CI and loss-elimination projects
• Lead capital project execution
• Lead standard work and SOP technical content
• Lead startups and changes
• Contribute to Process Reliability (PR) improvement

Key Responsibilities
• Identify, prioritize, and eliminate process losses
• Build process capability and control (PQM / MU)
• Provide feedback to design and lead smart standardization deployment
• Define equipment standards
• Lead change management and validation processes
• Lead and build the team's capability in technical troubleshooting of process failures
• Lead process benchmarking and reapplication across sites
• Execute the technical side of capital projects, startups, and changes
• Help capture tribal knowledge and load it into team training (e.g., Augmentir)

Day-to-Day
• Design, implement, and maintain systems to collect and analyze data on critical product and process parameters
• Use that data to identify process losses
• Work with line management to prioritize improvement opportunities
• Eliminate or reduce prioritized losses by changing processes or work systems
• Participate in daily direction-setting - report results, flag issues, and request resources
• Own critical daily management systems, e.g. center-lining (run-to-target)
• Standardize equipment and work processes; own the change management system for your designated process; update control strategies and operating procedures as changes occur
• Share and reapply learnings across processes, modules, and plants
• Prepare and deliver training on process and equipment changes
• Grow your own capability through corporate and external training

How We Measure Success
• Product Quality Measures (PQM) - product or package defects, measured in PPM
• Process Reliability (PR)
• Downtime reduction on assigned equipment
• Defect elimination and recurrence
• Project delivery on time
• Centerline effectiveness

Direct Reports

None - individual contributor / project lead.

What to Expect
• You'll spend about 80% of your time on the floor, close to the process
• You'll grow into the site's technical expert for a designated process
• You'll qualify across all basic operating roles for that process

Qualifications
• Bachelor's degree in Engineering (Chemical, Mechanical, Industrial, or a related discipline)
• Experience in a manufacturing or process engineering role, ideally in a fast-paced production environment
• Strong data analysis and problem-solving skills; comfortable turning process data into prioritized action
• Familiarity with Lean/Six Sigma methods, root-cause analysis, and statistical process control
• Experience with centerline setting/optimization and DOE (Design of Experiments) methods
• Experience leading change management or validation processes for equipment or procedures
• Confident troubleshooter who can lead others through technical failures under pressure
• Strong communication skills - able to train others and influence across functions
• Willingness to spend the majority of your time on the plant floor

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