Process EngineerPosition Overview: We are seeking a hands-on and detail-oriented Process Engineer to join our dynamic manufacturing operations team. This role is critical in supporting yield improvement, day-to-day production troubleshooting, and new product introduction (NPI) within a fast-paced 24/7 high-volume production environment. You will work directly on 1st shift (7AM - 3PM) to ensure optimal performance of processes, effective support to production teams, and smooth onboarding of new products.
This position is an excellent opportunity for engineers looking to make a significant impact in advanced manufacturing operations, supporting blue-chip customers with world-class standards for quality and delivery.
The Process Engineer will be expected to work on-site five days a week in our Somerset, NJ office.
Key Responsibilities:- Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution.
- Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone).
- Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness.
- Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput.
- Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff.
- Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control.
- Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning.
- Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas.
- Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations
Other Important Responsibilities:- Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed.
- Thorough documentation of existing processes and new process development, inclusive of progressive results, specific equipment parameters and work instructions where appropriate.
- Other miscellaneous duties as assigned.
Qualifications:- Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field).
- A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations).
- Proven experience in yield improvement, root cause analysis, and process troubleshooting.
- Familiarity with NPI processes, including process validation and production readiness.
- Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies.
- Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP).
- Excellent communication and collaboration skills across shifts and cross-functional teams.
- Willingness to work on the afternoon shift (3 PM - 11 PM) and occasionally support coverage across other shifts as needed.
- Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device).
- Six Sigma Green Belt or Lean certification.
- Hands-on experience with automation systems, sensors, or high-throughput equipment.
Physical requirements and work environment:- Must be able to lift 20 lbs;
- Must be able to sustain office work for 8+ hours per day including the following:
- Sitting in an office chair
- Typing
- Reaching for the telephone
- Standing at office equipment
- Hearing for phone use
- Sight for computer use
- Must be able to sustain factory work as needed including the following:
- Standing at machinery
- Reaching and pulling to operate machinery
- Sight for machinery operation
- Walking through shop
- Office environment is of moderate noise level.
- Shop noise levels are such that protective ear-coverings are recommended.
We offer a comprehensive benefits package designed to support your health, financial well-being, and work-life balance, including medical, prescription, dental, and vision coverage; FSA/HSA options; company-paid life and disability insurance; 401(k) with company match; paid time off (PTO) and holidays; annual bonus opportunities; an employee assistance program (EAP); and opportunities for career growth and advancement.
Additional details will be provided during the hiring process.
