POSITION SUMMARY:
The Process Control Engineer is a key role on the Manufacturing Engineering Team responsible for optimizing process design, increasing operational safety, programming and maintaining automated control systems, and the implementation of capital projects. Successful candidates will be able to improve industrial processes in order to increase efficiency, reduce cost, minimize waste, extend sustainability, and maximize profitability while improving the safety and quality of our operations. This position reports to the Manufacturing Engineering Manager, interacting primarily with plant leadership and operations, supporting the production network.
KEY RESPONSIBILITIES:
Scope of Responsibility
Process Optimization
Identify process inefficiencies and implement improvements to reduce costs, minimize waste and increase efficiency, while improving safety and quality
Plan, design, and execute capital projects, ensuring input from the operations floor for successful continued use of the new equipment, processes, etc.
Utilize data-driven decision-making to achieve operational excellence and meet production targets
Monitor and analyze process data, identifying trends and proposing solutions for process improvement continuously.
Perform process capability studies utilizing statistical analysis to determine standard operating limits
Utilize chemical compatibility to determine appropriate material of construction for pumps, valves, piping, and additional equipment
Conduct Root Cause Analyses for production interruptions, equipment failures, and process breakdowns
Perform ROI calculations to determine project priority and expected savings
Utilize process simulation models to test and find the most appropriate production strategies
Automation and Controls
Programming, troubleshooting, and maintaining automated control systems
Configure and install I/O devices including but not limited to flow control, level control, temperature control, and pH monitoring
Write and test basic PLC and DCS programs for automated operations systems
Maintain and determine upgrades required to the OT system architecture
Perform root cause analyses on control system and automation failures
Standardization
Create and maintain standard operating procedures, process documentation for equipment, and visual controls for manufacturing operations
Update and maintain manufacturing layouts in AutoCAD, equipment files, and P&IDs
Lean Manufacturing & Continuous Improvement
Collaboration
Collaborate with cross-functional teams to ensure smooth integration of new processes, software, technologies, and equipment
Act as a liaison between R&D and operations for scale-up process for new product deployment and formula revisions
Qualifications and Skills
“Go to Gemba” mentality as the framework for problem-solving, improving processes, and implementing new projects
Strong written and verbal communication skills, ability to communicate from operations floor to C-Suite Leadership
Ability to influence without direct authority and build cross-functional relationships to solve complex problems
Deep attention to detail to ensure implemented projects will be successful
Proven ability to identify, assess and solve problems in a manufacturing environment
Knowledge of manufacturing software systems including OMS, CMMS, PLC, and DCS systems
Familiarity with applicable health and safety regulations in chemical manufacturing environment
Ability to travel up to 20% to provide engineering support to additional manufacturing locations outside of Salt Lake City
Controls background with preferred experience with Allen Bradley
EDUCATION QUALIFICATIONS:
Bachelor’s degree in engineering (Chemical, Mechanical, Industrial, Manufacturing, Computer Science, or related field) or 5 years of related experience in lieu of a degree
Proficient with Microsoft Suite
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