Medtronic

Principal Controls Engineer - Advanced Manufacturing Engineering

Medtronic • $123K — $184K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree with 7+ years relevant experience, OR Master's with 5+ years, OR PhD with 3+ years
  • Expertise in programming and troubleshooting Allen Bradley PLCs, HMIs, and vision systems like Cognex
  • Experience in supporting automated manufacturing equipment and robotics
  • Familiarity with new product introduction (NPI) and equipment qualification
  • Background in regulated manufacturing environments such as medical devices or pharmaceuticals
  • Leadership experience in controls or automation projects from concept to implementation

Responsibilities

  • Provide technical leadership to engineers and system integrators for automation solutions
  • Design and implement control systems for manufacturing and automated assembly
  • Lead the integration of PLCs, robotics, and machine vision systems
  • Develop software and technical requirements for new equipment and process improvements
  • Troubleshoot complex automation issues and implement corrective actions
  • Collaborate with cross-functional teams for equipment development and scale-up
  • Implement data collection solutions to enhance operational efficiency

Benefits

  • Health, dental, and vision insurance
  • Health Savings Account and Healthcare Flexible Spending Account
  • Tuition assistance and reimbursement
  • Employee Stock Purchase Plan and retirement plans with employer contributions
  • Paid time off and holidays
  • Life and long-term disability insurance
  • Global well-being program (Simple Steps)
Full Job Description
We anticipate the application window for this opening will close on - 12 Oct 2026

A Day in the Life
The Principal Controls Engineer serves a critical role within Medtronic's Advanced Manufacturing Engineering organization, providing technical leadership and expertise for complex automation, controls, and manufacturing systems. This position is being added to ensure adequate support for current and future manufacturing initiatives.

Based at Medtronic's North Haven, CT site, this individual will play a key role in advancing the next generation of medical device and robotic-assisted surgical technologies. Working closely with R&D, Manufacturing, Quality, and Operations, the Principal Controls Engineer will lead the development, integration, optimization, and support of automation and control systems that enable new product introduction, manufacturing scalability, equipment reliability, and operational excellence. This role requires deep expertise in controls architecture, PLCs, robotics, machine vision, motion control, and equipment integration, along with the ability to influence cross-functional teams and drive technical solutions from concept through implementation.

Responsibilities may include the following and other duties may be assigned.
  • Provide technical leadership to engineers, suppliers, and system integrators to ensure automation solutions meet performance, safety, quality, and business requirements.
  • Design, develop, implement, and support control systems for manufacturing equipment, automated assembly systems, test equipment, and material handling systems.
  • Lead the integration and optimization of PLCs, HMIs, robotics, motion control systems, machine vision systems, sensors, and industrial networks.
  • Develop controls architectures, software, and technical requirements to support new equipment, automation projects, and manufacturing process improvements.
  • Troubleshoot complex automation and equipment issues, perform root cause analysis, and implement corrective actions to improve reliability, quality, and performance.
  • Partner with Manufacturing, Quality, R&D, and Operations teams to support equipment development, qualification, new product introduction, and manufacturing scale-up activities.
  • Develop and implement automation, process control, and data collection solutions that improve equipment uptime, operational efficiency, and product quality.
  • Ensure control systems, equipment, and processes comply with applicable quality, safety, and regulatory requirements.


Required Qualifications
  • Bachelor's degree with a minimum of 7 years of relevant experience
  • OR Master's degree with a minimum of 5 years relevant experience
  • OR PhD with a minimum of 3 years relevant experience.
  • Experience programming and troubleshooting PLCs (Allen Bradley), HMIs (Allen Bradley), and vision systems, including Cognex In-Sight Spreadsheet, Cognex VisionPro, and Keyence technologies.


Preferred Qualifications
  • Experience supporting automated manufacturing equipment utilizing PLCs, robotics, machine vision systems, or motion control technologies.
  • Experience supporting new product introduction (NPI), equipment qualification, manufacturing scale-up activities, and validation experience.
  • Experience in medical device, pharmaceutical, biotechnology, or other regulated manufacturing environments.
  • Experience leading controls or automation projects from concept through implementation.
  • Experience performing root cause investigations and implementing corrective actions for complex equipment or process issues.
  • Experience working with equipment suppliers, system integrators, or contract manufacturers.
  • Experience applying risk management or process control tools such as PFMEA, DFMEA, control plans, or hazard analyses.
  • Experience mentoring engineers or serving as a technical lead for cross-functional engineering teams.

For Baccalaureate degrees earned outside of the United States, a degree that satisfies the requirements of 8 C.F.R. A7 214.2(h)(4)(iii)(A) is required.

Physical Job Requirements

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position.

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles: While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co-workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

U.S. Work Authorization & Sponsorship

At Medtronic, we are committed to fostering an environment where employees can thrive and make a meaningful impact. In alignment with our enterprise-wide workforce planning approach, U.S. work authorization sponsorship (H-1B, TN, J, etc.) is offered exclusively for Principal-level roles and above, where specialized expertise aligns with long-term business needs. Roles below the Principal level require candidates to possess unrestricted U.S. work authorization at the time of hire and for the duration of employment.

Recruitment Fraud Alert

We are aware of phishing scams targeting job seekers. Please keep the following in mind:

Apply only through official Medtronic channels. All legitimate Medtronic recruiting communications come from approved Medtronic platforms and official [redacted].com email addresses.

Medtronic will never ask for payment or sensitive personal information (such as bank account or Social Security details) during early stages of the hiring process. Any such requests are not legitimate.

If you receive a suspicious message claiming to be from Medtronic, do not respond, click links, or open attachments.

If you have any questions, concerns regarding the authenticity of a communication alleged to have been made by or on behalf of Medtronic, please contact us immediately at [redacted].

Benefits & Compensation

Medtronic offers a competitive Salary and flexible Benefits Package
A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

Salary ranges for U.S (excl. PR) locations (USD):$123,200.00 - $184,800.00

This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).

The base salary range is applicable across the United States, excluding Puerto Rico and specific locations in California. The offered rate complies with federal and local regulations and may vary based on factors such as experience, certification/education, market conditions, and location. Compensation and benefits information pertains solely to candidates hired within the United States (local market compensation and benefits will apply for others).

The following benefits and additional compensation are available to those regular employees who work 20+ hours per week: Health, Dental and vision insurance, Health Savings Account, Healthcare Flexible Spending Account, Life insurance, Long-term disability leave, Dependent daycare spending account, Tuition assistance/reimbursement, and Simple Steps (global well-being program).

The following benefits and additional compensation are available to all regular employees: Incentive plans, 401(k) plan plus employer contribution and match, Short-term disability, Paid time off, Paid holidays, Employee Stock Purchase Plan, Employee Assistance Program, Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), and Capital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

Regular employees are those who are not temporary, such as interns. Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan. Please note some of the above benefits may not apply to workers in Puerto Rico.

Further details are available at the link below:

Medtronic benefits and compensation plans

About Medtronic

Medtronic plc is an Irish-domiciled multinational medical device company that develops and manufactures medical device technologies and therapies to treat chronic diseases worldwide. Medtronic was founded in 1949 in Minneapolis, Minnesota, as a medical equipment repair shop. Today, the company operates in more than 160 countries and employs over 90,000 people. Medtronic's primary products include implantable pacemakers and defibrillators, insulin pumps, spinal and neurostimulation devices, surgical tools, and patient monitoring systems. The company is committed to improving patient outcomes and expanding access to healthcare through innovative medical technologies.
Learn more about Medtronic
Size
95,000 employees
Market Cap
$102.7 billion
Industry
Net Income
$2.8 billion
Founded
1949
5 Year Trend
+1.3%
Revenue
$27.9 billion
NASDAQ

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