Caterpillar, Inc

Materials Engineer

Caterpillar, Inc$128K — $192K *
Manufacturing & Automotive
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor’s degree in Materials Science, Engineering, Metallurgy, or related discipline.
  • 15+ years of industry experience in materials and coatings for turbomachinery.
  • Fundamental knowledge of high-temperature materials and surface treatments.
  • Experience in a cross-functional engineering setting.
  • Demonstrated effective communication skills, both written and oral.

Responsibilities

  • Lead the development and qualification of protective coatings for gas turbine components.
  • Define performance criteria based on environmental and design challenges.
  • Support new product introductions by selecting and qualifying coatings.
  • Provide manufacturing support for coating processes and improvements.
  • Lead vendor qualification and audits for coating sources.
  • Analyze coating failures and develop corrective actions.
  • Maintain engineering documentation and ensure compliance with standards.

Benefits

  • Medical, dental, and vision benefits
  • Paid time off for vacation, holidays, and volunteer work
  • 401(k) savings plans
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Health Lifestyle Programs
  • Employee Assistance Program
  • Career development opportunities
  • Incentive bonus
  • Disability benefits
  • Life insurance
  • Parental leave
  • Adoption benefits
  • Tuition reimbursement
Full Job Description

Career Area:

Engineering

Job Description:

Job Description

Solar Turbines Incorporated, headquartered in San Diego, California, is a wholly owned subsidiary of Caterpillar Inc. Solar manufactures the world’s most widely used family of mid-sized industrial gas turbines, ranging from 1 to 35 megawatts. Solar is a leading provider of energy solutions, featuring an extensive line of gas turbine-powered compressor sets, generator sets and mechanical drives.  When you join Solar, you're joining a global team who cares not just about the work we do – but also about each other.  We are the makers, problem solvers and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen.  Along with our customers and the communities we work and live in, we are building a better world for tomorrow.

Job Summary:

This position, in the Materials & Process Engineering department, provides a variety of challenging opportunities working on coatings used in gas turbines.  The incumbent will be responsible for the development, qualification, implementation, and sustainment of protective coatings used in industrial gas turbine components, with emphasis on hot‑section and environmental barrier systems. This role provides technical leadership across the product lifecycle, from new product introduction through production and field support, ensuring coatings meet performance, durability, and manufacturability requirements in demanding turbine environments.

The position is highly cross‑functional, requiring close collaboration with Design Engineering, Manufacturing, Supply Chain, and Customer Services organizations to resolve technical issues, introduce new coating technologies, and support product reliability and durability objectives.

Principal Accountabilities:

Principal responsibilities include:

Coatings Development & Qualification

  • Lead development, optimization, and qualification of systems for gas turbine components, including airfoils, combustor hardware, shrouds, and structural parts.
  • Define coating architectures, process windows, and acceptance criteria based on service environment, component design, and life requirements.
  • Support new product introduction (NPI) programs by selecting and qualifying coatings that meet performance, cost, and schedule targets.

Manufacturing & Supplier Support

  • Provide technical support to manufacturing operations for coating process control, troubleshooting, and continuous improvement.
  • Lead supplier qualification and oversight for internal and external coating sources, including audits, capability assessments, and corrective actions.
  • Evaluate and introduce new coating processes, equipment, and repair technologies in collaboration with Operations and Supply Chain.

Failure Analysis & Field Support

  • Support product problem resolution (PPR) activities through coating‑related failure analysis, root cause assessment, and corrective action definition.
  • Analyze coating degradation mechanisms such as oxidation, hot corrosion, erosion, spallation, and thermal fatigue.
  • Provide coatings expertise for repair, overhaul, and remanufacturing development programs.

Technical Governance & Documentation

  • Own and maintain engineering specifications, material standards, and process documentation related to turbine coatings.
  • Ensure compliance with internal quality systems and applicable industry standards.
  • Present technical findings and recommendations to internal stakeholders and leadership.

Basic Qualifications:

  • Bachelor’s degree in Materials Science, Materials Engineering, Metallurgy, Ceramic Engineering or a related discipline.
  • 15+ years of related industry experience
  • Fundamental knowledge of high‑temperature materials and surface engineering for turbomachinery applications.
  • Experience working in a cross‑functional engineering environment supporting manufacturing and product engineering.
  • Knowledgeable in the use and application of engineering analysis techniques. 
  • Effective written and oral communication skills

Top candidates Have:

  • Master’s degree or PhD in Materials Science, Ceramic Engineering or related field.
  • Ability to concurrently manage projects with varied complexity
  • Demonstrated leadership and change management proficiencies.
  • Prior experience in operational roles, Lean – Six Sigma, and Agile will be beneficial.
  • Hands‑on experience with gas turbine coatings, such as:
    • Thermal barrier coatings (APS, EB‑PVD)
    • MCrAlY and diffusion bond coats
    • Oxidation and corrosion protection systems
  • Experience with coating characterization techniques (e.g., microstructural analysis, adhesion testing, thickness measurement).
  • Familiarity with supplier qualification process development, and industrial gas turbine environments.
  • Experience performing failure analysis of turbomachinery components
  • Knowledge of coatings for additive manufacturing processes.

 

Summary Pay Range:

$128,470.00 - $192,710.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar. 

Benefits:

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.

  • Medical, dental, and vision benefits*

  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*

  • 401(k) savings plans*

  • Health Savings Account (HSA)*

  • Flexible Spending Accounts (FSAs)*

  • Health Lifestyle Programs*

  • Employee Assistance Program*

  • Voluntary Benefits and Employee Discounts*

  • Career Development*

  • Incentive bonus*

  • Disability benefits

  • Life Insurance

  • Parental leave

  • Adoption benefits

  • Tuition Reimbursement

       

* These benefits also apply to part-time employees

 

 

This position requires working onsite five days a week. 

 

Relocation is available for this position.

 

 

Visa Sponsorship is not available for this position.

 

 

Posting Dates:

September 23, 2026 - October 7, 2026

About Caterpillar, Inc

Progress Rail Services Corporation, a Caterpillar company, is one of the largest integrated and diversified suppliers of railroad and transit system products and services worldwide. Since its acquisition by Caterpillar Inc. in 2006, Progress Rail has used the Caterpillar international footprint to gain quick and widespread notice and approval across the globe. Product technology, reliability and durability, along with legendary aftermarket parts and service support, have been their keys to success. Caterpillar is the world's leading manufacturer of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. The technology and world reach of Caterpillar, combined with the service standard and historical reliability of Progress Rail, ensures their products and services make a growing impact on the world rail industry. With their acquisition of Electro-Motive Diesel (EMD), Progress Rail is the world's largest builder of diesel-electric locomotives for all commercial railroad applications including freight, intercity passenger, commuter, switching, industrial and mining. EMD is also a global provider of diesel power engines for marine propulsion, offshore and land based oil well drilling rigs and stationary power generation. Electro-Motive is the only diesel engine manufacturer of its size to have produced more than 70,000 engines. This success stems from product reliability, serviceability, load acceptance capability, low operating costs and ease of maintenance with standardized components.

Caterpillar, Inc. Careers

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Make a great first impression. Prepare for your interview at Caterpillar by reviewing common questions and practicing your responses. Tailor your resume to highlight the experiences and skills that make you the ideal candidate for the position you are applying for. At Caterpillar, Inc., every role offers the chance to make an impact. Come be a part of our team and drive the future of our global industries. Your career at Caterpillar is not just about what you'll accomplish, but how you'll grow and the innovation you'll lead. Join us and build a career that matters.
Learn more about Caterpillar, Inc
Size
107,700 employees
Market Cap
$125.3 billion
Industry
Net Income
$2.9 billion
Founded
1925
5 Year Trend
+5.8%
Revenue
$41.7 billion
NASDAQ

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