Master Digital Tooling Engineer

Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering.
  • 5+ years of tooling experience in aerospace manufacturing.
  • Proficiency in Catia V5 or similar CAD software for modeling and analysis.
  • Extensive experience with aircraft assembly and sub-assemblies.
  • Hands-on expertise in wiring, systems installation, and functional testing.
  • Solid understanding of assembly tooling and production aides.
  • Familiarity with continuous improvement processes aligned with engineering standards.

Responsibilities

  • Develop and enhance production tooling and jigs to improve efficiency and quality.
  • Collaborate with Quality, Planning, and Engineering teams to resolve manufacturing issues.
  • Apply technical expertise in aircraft assembly and structure installation for production support.
  • Oversee scanning operations of master tools and validate digital scan data for accuracy.
  • Coordinate corrective actions to eliminate bottlenecks during production optimization.
  • Lead training sessions and share best practices with production teams and engineers.
  • Utilize CAD tools for designing new tooling and identifying cost-saving opportunities.

Benefits

  • Flexible working hours to meet business needs.
  • Training and development opportunities for skill advancement.
  • Supportive work environment with collaborative teams.
  • Exposure to cutting-edge technology in digital tooling and aerospace manufacturing.
Full Job Description
The Master Digital Tooling Engineer is responsible for designing, developing, upgrading, and sustaining production tooling, assembly jigs, fixtures, gauges, and installation aids that support aircraft build-up, section assembly, and final mate operations. This role blends hands-on production support with engineering rigor to ensure tooling solutions improve quality, reduce cost, and enable rate production. The engineer also supports digital transformation activities, including oversight of master tool scanning operations and validation of digital scan data.

Due to the nature of these roles, applicants must be a US Citizen. This role is 100% onsite in Marietta, GA.

What You Will Be Doing

Tooling & Production Support
  • Support production ramp-up by developing and improving tooling, assembly jigs, installation tools, temporary tooling, and job aides to enhance efficiency and quality.
  • Integrate solutions with Quality, Planning, Engineering, and Liaison teams to resolve manufacturing issues and ensure seamless collaboration.
  • Apply technical expertise in aircraft assembly, sheet metal fabrication, structural installation, and system installation to support new builds, upgrades, and rate production.

Digital Tooling & Scanning Responsibilities
  • Oversee and coordinate the scanning of master control tools, production detail parts, and assemblies performed by third-party suppliers. Ensure proper setup, sequencing, and data capture quality.
  • Perform validation tasks for digital scanned data-including 3D models and point-cloud datasets-to ensure accuracy, completeness, and alignment with engineering requirements.
  • Review and validate digital models in Catia V5 and support corrective actions when discrepancies arise.

Production Optimization & Corrective Action
  • Evaluate build sequences, installation plans, operations card flow, and in-process testing requirements; coordinate corrective actions to eliminate bottlenecks.
  • Troubleshoot production operations, address shortages, manage out-of-station rework, and incorporate engineering changes effectively.

Training, Quality, and Continuous Improvement
  • Provide training, lessons learned, and best practices to touch labor, peer Manufacturing Engineers, and support functions.
  • Lead quality issue coordination, Material Review Board (MRB) activities, rework/repair planning, First Article Inspection (FAI), and Root Cause Corrective Action (RCCA).
  • Use solid modeling, CAD tools, and data analysis to design new tooling and evaluate cost-saving opportunities for existing tools, gauges, fixtures, and assembly aids.

Key Experience Needed
  • Bachelor's in Mechanical engineering
  • 5+ Years of Tooling Experience
  • Proficiency using Catia V5 preferably or 3DExperience, or Siemens NX to model parts, create assemblies, and perform clash analysis, hands-on experience reviewing, validating, and resolving issues in complex digital models.
  • Extensive experience in manufacturing sub-assemblies and major aircraft assemblies.
  • Proficiency in wiring, systems installation, and functional testing.
  • Hands-on experience with structural installations, control linkage systems, panel/door installations, and flight control surface installations.
  • In-depth knowledge of assembly tooling, production aides, handheld tools, and fixture-driven tooling.
  • Familiarity with manufacturing planning/work instructions and continuous improvement aligned with engineering drawing requirements.

Desired Skills
  • Preferred experience supporting F-16, F-18, F-22, F-35, C-130, or prior production operations.
  • Ability to work independently as a consultant and subject matter expert across multiple build teams.
  • Strong attention to detail, diligence, and a proactive approach to tooling, digital validation, and test coverage.
  • Excellent communication skills and ability to manage multiple priorities in a fast-paced production environment.
  • Strong analytical and troubleshooting skills with a hands-on approach.
  • Experience in adoption and/or integration of emerging technologies (e.g., generative AI, automation platforms, digital assistants) into day-to-day operations for continuous improvement.


Physical Requirements & Work Environment:
  • Mostly Office Environments, Occasional Shop Floor involvement.
  • Substantial amounts of telephone, video conferencing and computer work.
  • Heavily Regulated Industries with strict adherence to procedures.
  • Flexibility to meet business deadlines by staying late or arriving early.
  • Typical 8 hour days plus lunch / 40 hour weeks / core (required) hours are 9AM to 4PM
  • Ability to use personal transportation to visit customer locations


The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

About Quest Defense Systems & Solutions, Inc.

Quest Defense Systems & Solutions, Inc. Careers

Joining Quest Defense Systems & Solutions, Inc. presents an unparalleled opportunity to become part of an elite team of professionals specializing in defense technology and solutions. This is a pivotal time to contribute to a company that values innovation, leadership, and a commitment to excellence.

Career Opportunities and Growth

Quest Defense Systems & Solutions, Inc. offers a variety of job opportunities that cater to a range of skills and professional interests. The company is dedicated to the professional growth and continuous career development of all team members. From leadership roles to entry-level positions, Quest Defense Systems & Solutions, Inc. is actively hiring individuals who are passionate, driven, and ready to contribute to high-stakes projects.

Innovative Work Environment

At Quest Defense Systems & Solutions, Inc., innovation is at the core of everything they do. The team is tasked with developing advanced solutions that keep them at the forefront of the defense industry. Employees at Quest Defense Systems & Solutions, Inc. are encouraged to think creatively and push boundaries to achieve the best results.

Internship Programs

For those starting their career, Quest Defense Systems & Solutions, Inc. offers robust internship programs that provide hands-on experience in a highly supportive environment. Internships are a great way to build your resume, develop new skills, and gain valuable industry insight. Many interns move on to full-time positions, making this a great gateway to a career with Quest Defense Systems & Solutions, Inc.

Diversity and Inclusion

Quest Defense Systems & Solutions, Inc. is committed to creating a diverse and inclusive workplace. The company believes that diversity fuels innovation and creates a stronger team. Diversity training is integral to their culture, ensuring that all employees have the opportunity to thrive.

Benefits and Culture

The culture at Quest Defense Systems & Solutions, Inc. is built on a foundation of respect and integrity. Employees enjoy a range of benefits designed to support their professional and personal lives. These benefits include health care, retirement plans, and paid time off, among others. The supportive culture ensures that everyone feels valued and can perform at their best.

Networking and Professional Development

Quest Defense Systems & Solutions, Inc. emphasizes the importance of professional development and networking. Employees are encouraged to engage in continuous learning and are provided with numerous opportunities for advancement. Career development programs and leadership training are just a few of the resources available to help employees meet their career goals.

Join the Quest Defense Systems & Solutions, Inc. Team

Explore the career pages to find open positions that match your skills and interests. Quest Defense Systems & Solutions, Inc. is looking for dedicated, curious, and innovative team players. Start your journey by applying today and prepare for a series of interviews where you can showcase your capabilities.

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Whether you're seeking a position in engineering, management, or support, Quest Defense Systems & Solutions, Inc. has opportunities that can lead to a rewarding career. Join a team that is dedicated to protecting and empowering global operations through innovative solutions and technologies.
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