Applied Composites (AC) is seeking a
Sr. ManufacturingEngineer with Tool and Die Design Composite Background, who serves as a senior technical leader and subject matter expert in composite tool design, manufacturing processes, production systems, and new product introduction and design across multiple programs and functional organizations.
Job Responsibilities: - Technical Leadership
- Serve as the technical authority for composite manufacturing processes matrix, tool and die design, equipment modification, and processing systems.
- Lead the development and implementation of advanced manufacturing technologies and innovative process solutions.
- Establish manufacturing strategies and roadmaps that support business growth, operational excellence, and new product launches.
- Provide expert-level Tool Design guidance for Composite Manufacturability Matrix, Process capability, Cost reduction, Producibility, and Risk mitigation.
- Develop complex 3D models, engineering drawing for composite layups, nesting, overlay patterns and work from CMM point clouds.
- Design tooling for Autoclave, oven, compression molding and 5 axis Trim fixtures
Technical Support, Development and Skills Sets:- Process understanding of prepreg matrix's, core materials, resin systems, and the thermal expansion properties of tooling materials (invar, carbon fiber, aluminum)
- CATIA V5, SolidWorks design (minimum 1000 hrs), CAD software a
plus
- Translate technical drawing/models into functional tooling and interpret multi customer blueprints, specification, GD&T tolerancing and CATIA, CAD and CAM files to accurately create tools, models, dies and 3D print
- Capable of performing stack up analyses and reverse tool engineering
- Experience working with CNC machining, "5, 4, 3, Axis equipment", setup and CMM inspection process using CAD-based Verisurf
- Able to create layup / laser projection files a plus
- Provide advanced troubleshooting support for critical manufacturing, process, and quality issues.
- Lead root cause investigations and corrective action efforts for tooling complex production challenges.
- Support customer audits, qualification activities, and technical reviews as required.
- Experience with manufacturing process validation, PFMEA, control plans, and risk assessment methodologies.
- Ability to manage multiple priorities in a fast-paced manufacturing environment.
Communication & Collaboration;- Excellent verbal, written, presentation, and interpersonal communication skills.
- Develop executive-level presentations, technical reports, and business cases supporting strategic initiatives.
- Interface with customers, suppliers, and external partners regarding manufacturing tooling, design technologies, 3-D modeling, and statement of work.
- Create tooling statement of work
Leadership & Mentorship;- Provide technical leadership, coaching, and mentoring to fellow team members, Technicians, and Operations personnel.
- Lead knowledge-sharing initiatives and contribute to the development of engineering standards and training programs.
- Support succession planning and development of engineering talent.
- Facilitate technical training related to composite manufacturing processes, equipment, and best practices.
Education:Bachelor's degree, engineering or Equivalent in:
Manufacturing Engineering, Mechanical Engineering, Aerospace Engineering, or related technical discipline preferred.
Experience:- Requires 8-10+ years of progressive responsibility, manufacturing engineering within the aerospace industry, defense, composite matrix and advanced manufacturing environments.
- Proficient with CATIA V5, SolidWorks (minimum 1000 hrs), tool design, modeling, CAD software a plus
- Experience leading major manufacturing improvement initiatives, new product introductions, design, and cross-functional engineering projects.
