This role is critical to supporting various military aircraft depot overhaul programs by applying materials and process engineering principles to our core areas of expertise: inorganic coatings, cleaning, organic coatings, corrosion, wear, preservation, and additive manufacturing, specifically cold spray.
This position is eligible for remote work.Responsibilities: - Provide materials engineering support for production processes including electroplating, surface finishing, cleaning, depainting, and painting operations
- Investigate material and process non-conformances, perform root cause analysis, and develop corrective and preventive actions
- Conduct failure analysis and material evaluations using laboratory equipment such as thickness gauges, optical and scanning microscopes, conductivity meters, and hardness testers
- Prepare formal engineering reports documenting laboratory findings, technical analyses, and recommendations for process improvements
- Review, update, and support development of material protection process specifications and technical documentation
- Support research, development, testing, and evaluation (RDT&E) efforts through Design of Experiments (DOE), test plan development, and material characterization testing
- Perform hands-on coating applications and laboratory testing including corrosion, environmental, and thermal exposure evaluations
- Analyze test results to assess material performance and recommend material selection, optimization, or process improvements
- Collaborate with government stakeholders, program managers, and production personnel to communicate technical findings and resolve engineering issues
- Contribute to project execution within the Materials Protection Team while ensuring compliance with contractual, regulatory, and technical standards
Required Qualifications: - Bachelor's degree in material science, materials engineering, chemical engineering, or related scientific/technical discipline from an ABET accredited college or university
- At least 3 years of experience in materials engineering
- Demonstrated experience working in a hands-on laboratory or manufacturing process support role
- Practical knowledge of one or more of the following material process areas: electroplating, inorganic/organic coatings, chemical cleaning/stripping, corrosion control, and wear-resistant technologies
- Experience with materials characterization and analytical techniques (e.g., microscopy, spectroscopy, mechanical testing, or electrochemical testing)
- Proven ability to troubleshoot technical problems, perform root cause analysis, and implement effective solutions
- Strong technical writing skills with experience generating formal engineering reports, test plans, and technical procedures
- Ability to work independently and collaboratively within a multi-disciplinary team
Preferred Qualifications: - Experience in aerospace, defense, or MRO industrial environment
- Knowledge of DoD/Navy-specific material and process specifications
- Hands-on experience with test methods such as ASTM B117 (Salt Spray), ASTM G85 (Modified Salt Spray), and others related to coating and material performance
- Experience with Design of Experiments (DOE) principles and statistical analysis
At ASI, we understand that everyone's journey is different. If you are not sure if your experience meets the requirements, we encourage you to apply. We are interested in what you have to offer.
Work Authorization/Security Clearance:- Must be a U.S. Citizen
- Qualify for Secret Clearance
Benefits and Compensation:- 401(k) plan with immediate 100% vesting and 4% discretionary match
- Paid leave including PTO, holiday, bereavement, and military
- Generous medical, dental, and vision insurance for employees and their families
- Health and dependent care FSA
- Company-provided life/AD&D, as well as supplemental life and disability insurance
- TRICARE Supplement
- Employee Assistance Program
- Tuition assistance and professional development
- Bonus programs
Pay: For more information about this and other open positions, please visit our website at www.androsysinc.com.
