HTC Global Services

Gear Machining Process Engineer

HTC Global Services • $75K — $95K *
Sterling Heights, MI 48310In-Person
Manufacturing & Automotive
5 - 7 years of experience
Today
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Job Overview by Ladders

Qualifications

  • High School Diploma or GED required
  • Minimum 5 years of relevant manufacturing engineering experience
  • Familiarity with Lean Manufacturing principles
  • Proficient in manufacturing engineering processes
  • Strong leadership and communication skills
  • Team player with effective interpersonal abilities

Responsibilities

  • Support gear machining manufacturing processes
  • Drive improvements in safety, quality, and productivity
  • Complete quality documentation for PPAP
  • Apply engineering principles to enhance processes
  • Investigate and resolve manufacturing issues
  • Conduct process audits for compliance
  • Lead ergonomic evaluations and implement solutions

Benefits

  • Support for continuous improvement initiatives
  • Opportunities for leadership development
  • Focus on safety, quality, and environmental standards
  • Engagement in ISO 14001 compliance activities
  • Involvement in Lean Manufacturing initiatives
Full Job Description
Job Title

Process Engineer - Gear Machining

Overview

We are seeking an experienced Process Engineer with expertise in gear machining to support manufacturing process engineering activities. The ideal candidate will have experience driving continuous improvement initiatives, optimizing manufacturing processes, supporting quality documentation, and ensuring production readiness while maintaining safety, quality, and environmental standards.

Key Responsibilities
  • Support manufacturing process engineering activities for gear machining operations.
  • Drive continuous improvement in safety, quality, and productivity.
  • Complete PPAP quality launch documentation.
  • Apply engineering principles and analytical techniques to establish and improve manufacturing processes.
  • Investigate manufacturing issues, develop action plans, and verify corrective actions for internal and supplier processes.
  • Lead and conduct process audits to ensure compliance with established manufacturing guidelines.
  • Conduct ergonomic evaluations and implement corrective actions.
  • Create process documentation and work instructions supporting quality methods and manufacturing processes.
  • Deliver capable manufacturing processes and tooling for gear machining operations.
  • Lead variability reduction and Lean Manufacturing initiatives.
  • Ensure compliance with plant, corporate, governmental, and environmental standards.
  • Support ISO 14001 compliance activities and internal audits.
  • Identify production constraints and implement root cause improvements to achieve production targets.

Required Qualifications
  • High School Diploma or GED.
  • Minimum 5 years of related manufacturing engineering experience.
  • Experience with Lean Manufacturing principles.
  • Experience in manufacturing engineering and manufacturing processes.
  • Strong leadership, communication, and interpersonal skills.
  • Ability to work effectively in a team environment.

Preferred Qualifications
  • Bachelor's degree.
  • Experience with gear manufacturing processes.
  • Experience with round parts machining.
  • Understanding of hypoid bevel gear manufacturing processes, including blanking, milling, grinding, heat treat, shot peening, and lapping.
  • Experience using quality assessment tools such as QDAS and Minitab.
  • Experience with gear CMM equipment.
  • Knowledge of Six Sigma methodologies.
  • Experience with CAPA, 8D, and 5 Why problem-solving methodologies.
  • Experience with Lean tools including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
  • Experience with DMAIC, DMADV (DFSS), FMEA, PPAP, and DOE methodologies.

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About HTC Global Services

HTC Global Services is a global provider of IT and Business Process Services and Solutions. Founded in 1990, HTC is headquartered in Troy, Michigan with delivery centers across multiple locations in North America, Europe, India, and Malaysia. HTC is an Inc. 500 Hall of Fame company and has been recognized by numerous industry and trade publications as a top provider of services. HTC has a strong client base of Global 2000 customers. HTC has a strong focus on healthcare, retail, financial services, and automotive verticals. HTC has a strong commitment to corporate social responsibility and has been recognized for its contributions to the community.
Learn more about HTC Global Services
Size
17,575 employees
Industry
Information Technology
Founded
1990
NASDAQ
HTCKF
* Ladders Estimates

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