Job Summary
This position is responsible for the specification, design, and implementation of control systems for new and existing high-speed lamp manufacturing equipment, in compliance with company, national, and international standards.
Key Responsibilities:
- Design, specify, deploy, and support automation solutions that integrate Safety PLCs, HMIs, motion control actuators, drives, motors, servos, sensors, industrial robots, collaborative robots, automated mobile robots, and lasers.
- Software experience required: PLC ladder logic (Siemens S7 desirable), Motion control programming, WINDOWS applications, C/C++, Visual Basic/VB.net (Visual Studio).
- Implement and validate equipment safety systems, including safety PLCs, light curtains, interlocks, e-stops, and safety-rated controls.
- Work collaboratively on cross-functional teams, including mechanical, electrical, vision, product, process engineers & vendors during equipment design and integration. Experienced in project planning and tracking.
- Troubleshoot electrical, control, and automation issues in equipment and field installations.
- Support system testing, Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), and on-site commissioning.
- Ensure compliance with applicable electrical codes, safety standards, and customer requirements (e.g., UL, NFPA, CE, ISO).
- Develop and review electrical schematics, wiring diagrams, and panel layouts.
- Create and maintain technical documentation, including specifications, operating manuals, and test procedures.
- Evaluate and propose upgrade paths for obsolete equipment.
- Provide training for maintenance and other associates on the use and support of control systems applications.
Required Qualifications
- Bachelor's degree in Electrical Engineering, Automation Engineering, or related field
- Experience with PLC programming, strong preference for Siemens S7 / TIA Portal
- Solid understanding of industrial control systems and electrical design for equipment
- Experience specifying and selecting electrical components and control hardware
- Working knowledge of robots, cobots, and laser-based equipment
- Knowledge of equipment safety principles, safety circuits, and risk assessments
- Ability to read and create electrical schematics and wiring diagrams
- Strong troubleshooting and problem-solving skills
- Ability to work independently and in cross-functional teams
Preferred Qualifications
- 7-12 years' experience designing, commissioning and troubleshooting automation test and control systems
- Familiarity with industrial communication protocols (Profinet, Profibus, Ethernet/IP)
- Experience with HMI development and motion control systems
- Exposure to machine safety standards such as ISO 13849 or IEC 62061
- On-site commissioning and customer-facing experience
- SMT and electronics testing
Work Environment
- Combination of office-based engineering work and hands-on support in manufacturing
- May require occasional travel for equipment installation, commissioning, or troubleshooting
