HTC Global Services

Controls Engineer - PLC/CNC Automation

HTC Global Services • $80K — $95K *
Sterling Heights, MI 48310In-Person
Manufacturing & Automotive
5 - 7 years of experience
Today
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Job Overview by Ladders

Qualifications

  • High School Diploma or GED required.
  • 5+ years of related controls engineering or automation experience.
  • Proficient with Siemens, Rexroth, or Allen-Bradley PLC controllers.
  • Experience with PLC and CNC systems necessary.
  • Knowledge of manufacturing software systems is essential.
  • Strong leadership, communication, and teamwork skills essential.

Responsibilities

  • Develop and implement improvements to control systems and manufacturing equipment.
  • Analyze manufacturing system data to enhance equipment performance.
  • Lead troubleshooting efforts to identify root causes and implement solutions.
  • Coordinate resources to address performance and downtime challenges.
  • Support training for manufacturing personnel and maintenance electricians.
  • Assist in integrating controls into manufacturing information systems.
  • Monitor equipment performance using plant monitoring software.

Benefits

  • Collaborative work environment with cross-functional teams.
  • Opportunities for training and professional development.
  • Involvement in high-impact manufacturing projects.
  • Enhanced career growth prospects due to diverse challenges.
  • Access to advanced technology and innovative solutions.
Full Job Description
Controls Engineer - PLC/CNC Automation

Overview

We are seeking an experienced Controls Engineer to support manufacturing automation, control systems, and equipment performance improvements. The ideal candidate will have expertise in PLC programming, CNC systems, robotics, automation troubleshooting, and manufacturing control systems while collaborating with cross-functional teams to improve equipment reliability and production efficiency.

Key Responsibilities
  • Develop and implement improvements to control systems and manufacturing equipment.
  • Analyze manufacturing system data to improve equipment performance.
  • Lead troubleshooting activities to identify root causes and implement corrective actions.
  • Coordinate resources to resolve equipment performance and downtime issues.
  • Support the training of manufacturing personnel and maintenance electricians.
  • Assist with the integration of controls into manufacturing information systems.
  • Troubleshoot automation equipment, robotics, machinery, and control systems.
  • Monitor equipment cycle times using plant monitoring software.
  • Coordinate and support control system installation projects.
  • Reprogram equipment to support engineering changes and process improvements.
  • Maintain backup programs for machinery and automation systems.
  • Program new automation equipment, material handling systems, machinery, and robots.
  • Participate in equipment safety reviews and risk assessments.

Required Qualifications
  • High School Diploma or GED.
  • 5+ years of related controls engineering or automation experience.
  • Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
  • Experience with PLC and CNC systems.
  • Knowledge of manufacturing software systems.
  • Strong leadership, communication, and teamwork skills.
  • Experience working with maintenance teams, vendors, and cross-functional personnel.
  • Proficiency with Microsoft Excel, PowerPoint, and Outlook.

Preferred Qualifications
  • Bachelor's degree in Engineering.
  • Experience with robotics and computer vision.
  • Strong written and verbal communication skills.
  • Experience with Lean Manufacturing and Six Sigma methodologies.
  • Knowledge of 8D and 5 Why problem-solving techniques.
  • Experience with Lean tools including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
  • Familiarity with UL508A and NFPA79 standards.
  • Experience programming and troubleshooting Siemens Step 7 and TIA Portal.
  • Experience with Siemens Power Line and Solution Line configuration and programming.
  • Experience troubleshooting Fanuc controls.
  • Experience troubleshooting CNC equipment.


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About HTC Global Services

HTC Global Services is a global provider of IT and Business Process Services and Solutions. Founded in 1990, HTC is headquartered in Troy, Michigan with delivery centers across multiple locations in North America, Europe, India, and Malaysia. HTC is an Inc. 500 Hall of Fame company and has been recognized by numerous industry and trade publications as a top provider of services. HTC has a strong client base of Global 2000 customers. HTC has a strong focus on healthcare, retail, financial services, and automotive verticals. HTC has a strong commitment to corporate social responsibility and has been recognized for its contributions to the community.
Learn more about HTC Global Services
Size
17,575 employees
Industry
Information Technology
Founded
1990
NASDAQ
HTCKF
* Ladders Estimates

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