MAHLE International GmbH

Controls Engineer

MAHLE International GmbH$75K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical/Electrical/Mechatronics engineering.
  • Minimum of 3 years of experience in automated processes.
  • Strong programming skills in Allen Bradley Rockwell Automation Software.
  • Proficiency with Control Logix/RSLogix 5000 and SLC 500/RSLogix 500.
  • Experience with Ladder Diagram, Functional Block Diagram, and Structured Text programming.

Responsibilities

  • Lead troubleshooting efforts for equipment with process engineering and maintenance teams.
  • Define and develop PLC programs to enhance safety, quality, and productivity.
  • Oversee automation start-ups and support post-start-up for projects.
  • Provide project feedback for continuous improvement initiatives.
  • Support quality initiatives by customizing PLC programs to ensure first-time quality.
  • Document and maintain detailed records of projects and PLC revisions.
  • Design and integrate control systems for automation and robotics.

Benefits

  • Collaborative work environment with exciting assignments.
  • Ongoing personal and career development opportunities.
  • Encouragement to apply even without meeting every single requirement.
Full Job Description
Your Contribution

As a Controls Engineer reporting to the Head of Supervisors, you will be responsible to provide advanced controls engineering expertise to diagnose, troubleshoot, and resolve a wide range of manufacturing process issues. The Controls Engineer supports production operations by improving key plant performance metrics, including equipment downtime, customer PPM, defect rates, and overall process reliability.

This position is responsible for supporting all aspects of Controls Engineering, including PLC/HMI systems, automation reliability, industrial networks, traceability systems, and manufacturing data management. The role also partners with cross-functional teams to drive continuous improvement initiatives, support root cause analysis, and ensure stable, efficient, and repeatable automated processes.

This role is responsible to:
  • Lead and support equipment troubleshooting events, in collaboration with process engineering and maintenance.
  • Participate with project teams to define and develop PLC programs for the plant, with the target to improve key plant measurable related to safety, quality and productivity.
  • Perform automation start-up and post start-up support for internal and external customer projects, both on software and hardware side.
  • Provide internal and external customer project feedback for continuous improvement.
  • Support the First-time thru quality initiative while customizing PLC program.
  • Document and maintain records of projects and PLC revisions.
  • Design, program, and troubleshoot PLCs (Allen Bradley, Siemens, Omron) and HMIs (PanelView, WinCC, Weintek).
  • Develop and integrate control systems for automation equipment, robotics (KUKA, FANUC, Kawasaki), and vision systems (Keyence, Cognex).
  • Lead system integration projects including testing, debugging, commissioning, and documentation.
  • Supervise installation and adjustment of control systems to meet specifications and compliance standards.
  • Manage project scope, schedule, and budget, ensuring timely delivery and cost control.
  • Coordinate cross-functional teams (maintenance, production, engineering, vendors) to support automation upgrades and new line launches.
  • Provide technical leadership and mentorship to junior engineers and technicians.
  • Ensure compliance with NEC, NFPA, OSHA, and industry safety standards.
  • Support continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Just-In-Sequence concepts.
  • Production computer systems upgrading and maintaining computer programs, Device Wise, SQL, ACC, Lab View


Your Experience & Qualifications
  • Bachelor's degree in Mechanical/Electrical/Mechatronics engineering with extended experience working on automated processes environment.
  • Minimum of 3 years of experience with solid knowledge in programming with Allen Bradley Rockwell Automation Software including Studio 5000 and Siemens S7.
  • Control Logix/RSLogix 5000, SLC 500/RSLogix 500, ability to program using Ladder Diagram, Functional Block Diagram, Structured Text and HMI Panel View.


Our Offering

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities. We encourage you to apply even if you don't meet every single requirement. You may just be the right candidate for this or other roles!

After receiving your online application, the interview process will typically be a screening call followed by Personal Interview(s)

Do you have any questions?

[email protected]

US

Facts about the job

Benefits: Benefits-US/CH_CN_DI_IB_LI_MA_MP_MW_OB_PH

Entry level: Experienced hires

Part- / Full-time: Full Time

Functional area: Production

Department: BU2 Thermal and Fluid Systems

Location:

About MAHLE International GmbH

MAHLE GmbH is a German automotive parts manufacturer based in Stuttgart, Germany. It is one of the largest automotive suppliers worldwide. As a manufacturer of components and systems for the combustion engine and its periphery, the company is one of the three largest systems suppliers worldwide for engine systems, filtration, electrics, mechatronics, and thermal management. In 2018, Mahle GmbH sales amounted to over €12.5 billion.
Learn more about MAHLE International GmbH

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