Alcoa Inc

Continuous Improvement Manager

Alcoa Inc • $80K — $110K *
Lake Charles, LA 70605In-Person
Manufacturing & Automotive
Less than 5 years of experience
Reposted Today
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Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering, Project Management, Manufacturing Engineering or similar preferred.
  • Minimum 3 years of Lean/Continuous Improvement experience in an industrial setting.
  • In-depth knowledge of Lean Manufacturing; Six Sigma Green Belt preferred.
  • Proficient in Microsoft tools (Excel, PowerPoint, Power BI, etc.) for data analysis.
  • Strong ability to influence and collaborate with cross-functional teams.
  • Exceptional problem-solving skills and structured thinking capabilities.
  • Proactive attitude with a passion for driving change and continuous improvement.

Responsibilities

  • Lead and implement Lean and ABS initiatives to drive operational improvements.
  • Develop process flow and value stream maps to identify waste and bottlenecks.
  • Deliver continuous improvement projects to achieve cost-saving and efficiency targets.
  • Implement and sustain visual management standards and Daily Management Systems.
  • Conduct structured problem-solving activities using Lean tools and data analysis.
  • Lead cross-functional improvement projects ensuring stakeholder alignment.
  • Coach employees and leaders on Lean tools and foster a continuous improvement culture.

Benefits

  • Competitive compensation, including performance-based pay and recognition programs.
  • 401(k) plan with employer match and additional retirement contributions.
  • Comprehensive healthcare benefits: medical, dental, vision, and flexible spending options.
  • Work-life balance through flexible scheduling and hybrid/remote work options.
  • Generous paid time off policy including 15 vacation days, multiple holidays, and family leave.
Full Job Description


As a Continuous Improvement Manager you will play a key role in advancing continuous improvement across the plant, applying Lean Manufacturing and the Alcoa Business System (ABS) to enhance performance, eliminate waste, and strengthen how teams operate. This is a high-impact role for someone energized by solving problems, influencing others, and driving measurable change in a manufacturing environment.

About the role

You will lead and execute continuous improvement initiatives across manufacturing operations, using Lean and ABS methodologies to optimize processes, improve quality and efficiency, and reduce waste. Working closely with cross-functional teams, you will identify operational bottlenecks, lead improvement projects from concept through implementation, and help build a stronger continuous improvement culture that drives sustainable plant performance.

Key responsibilities:
  • Lead the deployment of Lean and ABS initiatives using structured methodologies (PDCA, DMAIC) to deliver sustainable operational improvements
  • Map and analyze processes (value stream mapping, process flow) to identify waste, constraints, and optimization opportunities
  • Deliver improvement projects aligned to plant cost, productivity, and efficiency targets
  • Implement and sustain daily and visual management systems to support performance tracking and operational discipline
  • Drive structured problem-solving using data, KPIs, and Lean tools to identify root causes and implement effective solutions
  • Lead cross-functional initiatives and coach teams on Lean practices to strengthen capability and build a continuous improvement culture


What you bring to the role:
  • Bachelor's degree in Engineering, Manufacturing, Project Management, or a related field, providing a strong foundation for process improvement work
  • 4+ years of experience leading process improvement initiatives with ownership of operational performance and project delivery
  • Experience implementing continuous improvement systems within production environments, supported by strong knowledge of manufacturing processes and Lean principles (Six Sigma Green Belt preferred)
  • Proven ability to lead, influence, and collaborate across teams to drive change, resolve challenges, and deliver results
  • Advanced analytical and project management skills, including proficiency with tools such as Excel and Power BI to translate data into actionable improvements
  • Proactive, results-driven mindset with strong problem-solving skills and a commitment to safe work practices in a manufacturing environment


What we offer:
  • Competitive compensation packages, including pay-for-performance variable pay, recognition and rewards programs.
  • 401(k), employer match up to 6%, additional employer retirement income contribution (no vesting period).
  • Healthcare benefits: medical, Rx, dental, vision, flexible spending account, health savings account (generous employer contribution), life and accident insurance.
  • Work-life balance programs: flexible work scheduling, hybrid/remote working.
  • Paid time off: 15 vacation days prorated in the 1st year based on hire date, 12 paid holidays, 7 illness days, Care for Family leave up to 40 days, up to 5 bereavement days, maximum of 30 jury duty days, and up to 10 days annual training for military leave.


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About the Location

Just about halfway from Houston and New Orleans Alcoa's Lake Charles Carbon Plant is located in historic Lake Charles, LA. The city of Lake Charles is a growing city with a vibrant art, cultural and dining scene. Parks scattered throughout the city, and easy access to shimmering Lake Charles, via our beautiful Lakefront Promenade, call to outdoor enthusiasts of all kinds. One of the most prominent aspects of Cajun culture and Southern charm is the natural willingness for people to go out of their way to treat company or complete strangers like family.

This is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!

Your work. Your world. Shape them for the better.

About Alcoa Inc

Alcoa Warrick is one of the producers of aluminum sheet for the food and beverage industry.

Alcoa Inc Careers

Join the dynamic team at Alcoa Inc, a leader in the production of bauxite, alumina, and aluminum products. At Alcoa, we are committed to innovation, leadership, and sustainability, making it an exciting time to advance your career with us.

Work You’ll Do

At Alcoa Inc, you will be part of a culture that thrives on diversity, professional growth, and collaborative success. Our global presence offers unparalleled job opportunities in various fields, from engineering to marketing, each fostering your professional and personal growth.

Innovate and Lead

Embrace the chance to work on groundbreaking projects that redefine industry standards. Alcoa Inc is at the forefront of innovation in the aluminum sector, providing a platform for employees to challenge the status quo and lead transformative initiatives.

Grow Your Career

Alcoa Inc is not just a company; it's a place where careers flourish. We support your journey with extensive training programs, leadership development, and opportunities for upward mobility. Our commitment to professional growth ensures that your career trajectory is always ascending.

Be Part of Our Team

Joining Alcoa Inc means becoming part of a diverse team that values your unique perspective. We are dedicated to creating an inclusive environment where every team member can thrive. Our collaborative culture is designed to empower, engage, and deliver results.

Explore Job Opportunities

Whether you’re looking for a full-time position, an internship, or a leadership role, Alcoa Inc offers a range of employment opportunities. Our hiring process is designed to be transparent and engaging, ensuring that all candidates can showcase their skills effectively.

Benefits and Culture

At Alcoa Inc, we recognize the hard work of our employees with competitive benefits, including health care, retirement plans, and wellness programs. Our culture is built on mutual respect and a commitment to excellence, making Alcoa Inc a great place to work.

Networking and Professional Development

We encourage our employees to engage in networking and professional development activities. These opportunities enhance your skills and connect you with industry leaders, paving the way for innovation and career advancement.

Internship Programs

Start your career on the right foot with Alcoa Inc’s internship programs. These positions are crafted to provide hands-on experience and insights into the aluminum industry, enhancing your resume and preparing you for future employment.

Join Our Team

Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. Explore the diverse career paths available at Alcoa Inc and find where you fit best.

Stay Connected

Keep up to date with the latest industry trends, career tips, and company news—all from the people who work here. Join our community to receive personalized job alerts and insider information tailored to your career preferences.

Apply Now

Ready to take the next step in your career? Submit your resume, complete your profile, and prepare for an interview where you can present your vision for innovation and commitment to sustainability. At Alcoa Inc, your future is waiting.

SEARCH ALCOA INC JOBS

Join Alcoa Inc and be part of a company that is shaping the future of the aluminum industry through sustainable practices and a commitment to excellence. Your career at Alcoa Inc is not just a job—it’s a pathway to personal and professional fulfillment.
Learn more about Alcoa Inc
Size
12,200 employees
Market Cap
$7.8 billion
Industry
Manufacturing & Automotive
Net Income
-$170 million
Founded
1888
5 Year Trend
+5.5%
Revenue
$9.2 billion
NASDAQ
AA
* Ladders Estimates

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