MacLean-Fogg Component Solutions

Continuous Improvement Lean Advisor - Corporate

MacLean-Fogg Component Solutions • $80K — $110K *
Fort Mill, SC 29708In-Person
Manufacturing & Automotive
8 - 10 years of experience
Today
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Job Overview by Ladders

Qualifications

  • 8+ years of relevant experience with a bachelor's or 6+ years with a master's degree
  • Expertise in Lean methodologies
  • Manufacturing experience, ideally in Lean or Engineering roles
  • Proven track record in developing and executing Kaizen initiatives
  • Experience in Lean program implementation across various organizational levels
  • ISO9001 certification or auditing experience preferred
  • Preferred background in the Automotive or Medical industry

Responsibilities

  • Analyze designs and internal manufacturing processes
  • Develop strategies for operational efficiency
  • Implement improvements in manufacturing methods
  • Conduct Lean Assessments and create improvement plans
  • Train CI team in Kaizen methods and develop independent trainers
  • Manage projects with minimal oversight
  • Facilitate continuous improvement initiatives across multiple facilities

Benefits

  • Remote work option based on location to MPS location
  • Opportunity for extensive travel (50% average)
  • Role supports professional development in Lean methodologies
  • Involvement in significant operational impact initiatives
  • Work within a collaborative and supportive CI team environment
Full Job Description
Job Summary

The Continuous Improvement Advisor focuses on manufacturing operational improvement and cost savings to improve the organization's profitability and efficiency.

Job Duties
  • Analyze designs, methods and internal manufacturing processes
  • Develop strategies and initiatives for operational efficiency
  • Implement process improvements and changes in manufacturing methods
  • Implement continuous improvement initiatives using various Lean methodologies and principles (e.g., 5S, Value Stream Mapping (VSM), Single Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), Kaizen, etc.)
  • Support CI Director, Managers, Supervisors, and Engineers in the implementation of Lean methods and principles throughout the nine facilities.
  • Conduct Lean Assessments at each facility as a baseline and develop a plan of improvement with CI staff.
  • Develop and train CI group in Kaizen methods, supporting their development to become independent trainers.
  • Develop and implement Model Lines under the direction of the CI Director and General Managers.
  • Use existing CI Lean training classes to support existing methods throughout the facilities.
  • Work independently to meet scheduled goals.
  • Remote position depending on location to MPS location.
  • Managing large projects or processes with limited oversight from manager.
  • Coaching, reviewing and delegating work to lower-level professionals.
  • Problems faced are difficult and often complex.
  • 50% average travel required.

Experience and Education
  • A minimum of 8 years of related experience with a bachelor's degree; or 6 years and a Master's degree; or equivalent experience.
  • Lean Subject Matter Expert.
  • Manufacturing experience in a Lean and/or Engineering position
  • Understanding and use of Lean methodologies and principles
  • Development of Kaizen schedule with full planning, facilitation, and follow-up experience.
  • Implementation of Lean programs with buy-in at every level of the organization.
  • ISO9001 certification and/or auditing experience.
  • 12 years manufacturing experience in a Lean and/or Engineering position (preferred)
  • Certified Lean training (preferred)
  • Automotive or Medical industry experience (preferred)
  • Safely work within an industrial facility both in the aisles and in the assembly, machining, and foundry areas, lifting 50 lbs.
  • Competencies/ Skills
  • Oral and written communication skills.
  • Strong analytical and problem-solving abilities.
  • Excellent leadership and interpersonal skills.
  • English competency. Spanish optional

About MacLean-Fogg Component Solutions

MacLean-Fogg Component Solutions is a global manufacturer of engineered components and assemblies for the automotive, power utility, industrial and military markets. The company's products include fasteners, engineered components, suspension products, and wheel end systems. MacLean-Fogg Component Solutions is a division of MacLean-Fogg Company, a privately held company headquartered in Mundelein, Illinois. MacLean-Fogg Company was founded in 1925 by John MacLean and Barry Fogg. The company has operations in North America, Europe and Asia.
Learn more about MacLean-Fogg Component Solutions
Size
3,000 employees
Industry
Manufacturing & Automotive
Founded
1998
* Ladders Estimates

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