Sandia National Laboratories

Cleared_Distinguished R&D Mechanical Engineer, W93 Systems Design, Onsite

Sandia National Laboratories$163K — $278K *
Aerospace & Defense
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a relevant discipline with 12 years of relevant experience or equivalent education/experience.
  • Active DOE Q clearance or equivalent security clearance.
  • Graduate degree in Mechanical Engineering or closely related field is desirable.
  • Experience in mechanical engineering and product realization within the NNSA complex.
  • Proficiency in CAD tools like Creo or SolidWorks, and PDMLink configuration management.

Responsibilities

  • Lead mechanical design for the W93 system, developing layouts for major components.
  • Collaborate with external partners to negotiate requirements and ensure manufacturability.
  • Coordinate with internal teams on ancillary parts and electrical engineering integration.
  • Use Creo and SolidWorks for modeling concepts and managing design integrity with PDMLink.
  • Manage system-level risk assessment and cross-team coordination to meet objectives.
  • Present designs and participate in design reviews with stakeholders.
  • Serve as a technical resource and advisor to executive management on design strategies.

Benefits

  • Work in a mission-driven team focusing on national security objectives.
  • Be part of a high-visibility role with decision-making authority.
  • Access to collaboration with renowned external engineering partners.
  • Opportunities for professional growth in a complex systems engineering environment.
Full Job Description
What Your Job Will Be Like

Join our mission-driven team as an R&D Mechanical Engineer leading the mechanical design of the W93-0/Mk7 weapon system. In this critical and highly visible role, you will apply your technical expertise and strategic leadership to shape advanced weapon system architectures, drive cross-team collaboration, and serve as a trusted advisor to executive management. You will balance hands-on mechanical design with decision-making authority over cost, schedule, and performance, ensuring alignment with program goals and national security objectives.

On any given day, you may be called on to:
  • Lead the mechanical design efforts for the W93 system, including developing mechanical layouts that define the position, size, and location of major components and subassemblies within the reentry body.
  • Collaborate closely with external partners such as Lockheed Martin and Los Alamos National Laboratory to negotiate requirements, define interfaces, and ensure manufacturability and interface compliance.
  • Coordinate with internal teams and specialized subgroups responsible for ancillary parts (e.g., brackets, pads), working alongside electrical engineering leads to ensure seamless physical integration.
  • Use tools like Creo and SolidWorks to model concepts and communicate design intent effectively, supporting configuration management workflows with PDMLink to maintain design integrity.
  • Manage system-level risk assessment and lead cross-team coordination to drive initiatives and meet program objectives.
  • Present designs and participate in design reviews with both internal teams and external partners, advocating for sound engineering decisions and system-level thinking.
  • Serve as a recognized technical resource and consultant to executive management, providing expert guidance on mechanical design strategies and system integration approaches that impact long-term program success and national security objectives.
  • Exercise decision-making authority within organizational parameters related to cost, schedule, and performance for mechanical design activities, ensuring alignment with program goals and resource constraints.
  • Provide strategic recommendations to executive leadership on long-term issues affecting the W93 program and broader Sandia initiatives, including risk mitigation, technology development, and cross-organizational collaboration.

This role requires strong leadership skills to drive initiatives, manage cross-team coordination, and balance hands-on mechanical design with strategic systems engineering. Due to the sensitive nature of the work, the selected candidate must be able to work onsite.

Salary Range

$163,700 - $278,000

*Salary range is estimated, and actual salary will be determined after consideration of the selected candidate's experience and qualifications, and application of any approved geographic salary differential.

Qualifications We Require

  • A bachelor's degree in a relevant discipline, plus twelve (12) years of directly relevant experience, or an equivalent combination of directly relevant education and engineering or scientific experience that demonstrates the knowledge, skills, and ability to perform independent research and development.
  • Active DOE Q clearance or equivalent to start.


Qualifications We Desire

The ideal R&D Mechanical Engineer candidate for Sandia National Laboratories will in addition possess the following:
  • Graduate degree in Mechanical Engineering or a highly related field where an independent research project was a graduation requirement (e.g., independent project, thesis, or dissertation).
  • Experience with mechanical engineering and product realization in the NNSA complex.
  • Strong verbal and written communication skills, ability to work effectively in multidisciplinary teams.

Also, for this posting we are seeking individuals with the following experience:
  • Experience in three or more of the following areas:
    • Systems engineering of large and complex systems
    • System design, integration, and qualification
    • Nuclear weapon design and development, including considerations for nuclear safety and manufacturability
    • Proficiency with CAD tools such as Creo or SolidWorks
    • Proficiency in PDMLink configuration management
    • Mass properties management
  • A self-directed, customer-focused approach with strong interpersonal, teaming, and analytical skills
  • Experience with nuclear weapon designs
  • The ability to understand and collaborate across diverse technologies and disciplines
  • Proven success in integrating and working effectively across technical teams; interfacing with customers and subcomponent teams; and conducting tradeoffs to identify optimal system solutions
  • Demonstrated capability to coordinate multiple teams responsible for complex systems
  • Experience coordinating computational modeling and simulation activities
  • Coordinating computational modeling and simulation activities


About Our Team

The W93 Systems Design Department is composed of both mechanical and electrical engineering staff. We work closely with our external design agency partners, including Los Alamos National Laboratory (LANL) and Lockheed Martin Space (LM Space), as well as our sister organization 2380 (A21/W93 System Engineering and Integration). Together, we are responsible for the integration of the W93-0/Mk7 system. Our team collaborates with numerous internal and external customers to achieve this monumental design objective, striving to ensure the future viability and effectiveness of our nation's nuclear deterrent.

Posting Duration

This posting will be open for application submissions for a minimum of three (3) calendar days, including the 'posting date'. Sandia reserves the right to extend the posting date at any time.

Security Clearance

Position requires a Department of Energy (DOE) Q security clearance to start, or equivalent active security clearance with another U.S. government agency (e.g., DOD). Sandia is required by DOE directive to conduct a pre-employment drug test and background review that includes checks of personal references, credit, law enforcement records, and employment/education verifications. Applicants for employment need to be able to maintain a DOE Q-level security clearance, which requires U.S. citizenship. If you hold more than one citizenship (i.e., of the U.S. and another country), your ability to obtain a security clearance may be impacted.

Applicants offered employment with Sandia are subject to a federal background investigation to meet the requirements for access to classified information or matter if the duties of the position require a DOE security clearance. Substance abuse or illegal drug use, falsification of information, criminal activity, serious misconduct or other indicators of untrustworthiness can cause a clearance to be denied or terminated by DOE, resulting in the inability to perform the duties assigned and subsequent termination of employment.

About Sandia National Laboratories

The Sandia National Laboratories is one of three National Nuclear Security Administration research and development laboratories in the United States, managed and operated privately by the National Technology and Engineering Solutions of Sandia. Their primary mission is to develop, engineer, and test the non-nuclear components of nuclear weapons and high technology. Headquartered on Kirtland Air Force Base in Albuquerque, New Mexico, it also has a campus in Livermore, California, next to Lawrence Livermore National Laboratory, and a test facility in Waimea, Kauai, Hawaii. It is Sandia's mission to maintain the reliability and surety of nuclear weapon systems, conduct research and development in arms control and nonproliferation technologies, and investigate methods for the disposal of the United States' nuclear weapons program's hazardous waste. Other missions include research and development in energy and environmental programs, as well as the surety of critical national infrastructures. In addition, Sandia is home to a wide variety of research including computational biology, mathematics, materials science, alternative energy, psychology, MEMS, and cognitive science initiatives. Sandia formerly hosted ASCI Red, one of the world's fastest supercomputers until its decommission in 2006, and now hosts ASCI Red Storm, originally known as Thor's Hammer. Sandia is also home to the Z Machine. The Z Machine is the largest X-ray generator in the world and is designed to test materials in conditions of extreme temperature and pressure. It is operated by Sandia National Laboratories to gather data to aid in computer modeling of nuclear weapons. In December 2016, it was announced that National Technology and Engineering Solutions of Sandia, under the direction of Honeywell International, would take over the management of Sandia National Laboratories starting on May 1, 2017. Educational opportunities are conducted in collaboration with university students through several programs, including the Securing Top Academic Research & Talent at Historically Black Colleges and Universities Program and the Sandia University Partnerships Network.
Learn more about Sandia National Laboratories
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Founded
1948

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