A.O. Smith

CI Manager

A.O. Smith$90K — $120K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Industrial, Manufacturing, or related Engineering field.
  • 5+ years of experience in Continuous Improvement, Value Engineering, or Manufacturing Engineering.
  • Proven success in delivering cost-out projects across engineering functions.
  • Strong analytical skills with proficiency in cost modeling.
  • Expertise in structured problem-solving methodologies (DMAIC, A3, RCA).
  • Experience leading cross-functional teams effectively.
  • Strong communication and presentation skills for executive-level interaction.

Responsibilities

  • Lead VAVE Program Strategy development by prioritizing and communicating cost-out initiatives.
  • Execute cross-functional cost-out projects focused on redesigns and supplier-related reductions.
  • Create and validate financial models for various cost elements with cross-functional teams.
  • Guide structured problem-solving efforts for continuous improvement.
  • Serve as the main communication hub for engineering, operations, and sourcing stakeholders.
  • Ensure compliance with documentation processes and VAVE initiatives.
  • Mentor and develop technical talent across engineering roles.

Benefits

  • Comprehensive medical and dental insurance.
  • Company-sponsored life insurance.
  • Retirement savings plan with security features.
  • Short- and long-term disability programs.
  • Tuition assistance for professional development.
Full Job Description
Primary Function

The CI Manager leads the identification, development, and execution of cost-out initiatives across the NAWT organization. This role partners cross-functionally with Engineering, Operations, Supply Chain, and Product Management to deliver measurable cost reductions while maintaining or improving product performance, quality, and customer value.

Responsibilities

  • Lead VAVE Program Strategy. Develop, prioritize, and communicate the VAVE cost-out roadmap using data-driven business criteria.
  • Execute Cross-Functional Cost-Out Projects. Drive component redesigns, value analysis, DFM/DFA activities, and supplier-focused cost reduction.
  • Financial Modeling & Reporting. Create detailed cost models for material, labor, overhead, tooling, and logistics; validate savings with Finance.
  • Guide structured problem solving, including the 8-Step Problem Solving methodology, RCA, A3 development, and continuous improvement methodologies.
  • Stakeholder Collaboration. Serve as central communication point between engineering, operations, sourcing, and leadership teams.
  • Governance & Compliance. Maintain full documentation, ensure ECN compliance, and champion standardized VAVE processes.
  • Lead and Develop Technical Talent. Direct and mentor engineering project managers, designers, and practitioners. Set expectations for execution discipline, documentation rigor, and cross-functional partnership.
  • Resource Planning & Alignment. Manage resource allocation across VAVE initiatives. Partner with functional engineering leaders on staffing alignment and project review structures.
  • Technical Governance & Mentorship. Lead teams in DFM/DFA, cost modeling, prototyping approaches, and validation. Coach emerging engineers to build long-term organizational capability.


Qualifications

  • Bachelor's degree in Mechanical, Industrial, Manufacturing, or related Engineering field.
  • 5+ years of experience in Continuous Improvement, Value Engineering, or Manufacturing Engineering.
  • Proven success delivering cost-out projects and cross-functional engineering initiatives.
  • Strong analytical capability and proficiency in cost modeling.
  • Expertise in structured problem solving (DMAIC, A3, RCA, etc.).
  • Experience leading or coordinating cross-functional teams.
  • Strategic, data-driven decision making.
  • Technical depth in manufacturing and product engineering.
  • Strong communication and executive presentation skills.
  • Leadership and coaching capability for engineering managers, designers, and practitioners.
  • High accountability, ownership, and execution discipline.
  • Commitment to continuous improvement and cross-functional alignment.

ADDITIONAL QUALIFICATIONS:
  • Lean/Six Sigma certification.
  • SAP or relevant ERP experience.
  • Multi-site or global supply chain experience.
  • Demonstrated ability to influence without direct authority.


We Offer

Competitive compensation package and comprehensive benefits plans which include medical and dental insurance, company-sponsored life insurance, retirement security savings plan, short- and long-term disability programs and tuition assistance.
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About A.O. Smith

A.O. Smith Corporation is an American manufacturer of both residential and commercial water heaters and boilers. It is the largest manufacturer and marketer of water heaters in North America. It also supplies water treatment products in the Asian market. The company has two operating segments: North America and Rest of World. The North America segment manufactures and markets a comprehensive line of residential and commercial gas, gas tankless, electric and solar water heaters, as well as boilers. The Rest of World segment manufactures and markets specialty commercial water heating equipment, condensing and non-condensing boilers, and water systems tanks.
Learn more about A.O. Smith
Size
16,000 employees
Industry

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