Ford Motor Company

CAE Engineer - Engine Mechanical Systems

Ford Motor Company$86K — $166K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Master's Degree in Automotive Engineering or related field
  • Minimum 2 years of hands-on experience with engine components/systems design and analysis
  • Proficiency in CAE tools such as AVL Excite, Valdyn, and Hypermesh
  • 2+ years of experience with AVL Excite or similar engine dynamics simulation tools
  • Strong problem-solving skills and ability to meet program timelines

Responsibilities

  • Plan and conduct FEA/CAE analyses of engine components and systems
  • Provide design recommendations based on FEA/CAE analysis results
  • Apply analytical methodologies to optimize engine components
  • Establish and improve CAE guidelines and procedures
  • Collaborate with engineering teams to meet performance and quality targets
  • Resolve technical issues through cross-functional collaboration

Benefits

  • Hybrid work model with flexibility for onsite presence
  • Opportunity to influence state-of-the-art engineering methodologies
  • Encouragement for applications from diverse backgrounds and experiences
  • Continued professional development and learning opportunities
  • Collaboration in a cross-site engineering environment
Full Job Description
Job Description

In this position...

Provide leadership in advancing Ford's ICE, Propulsion & Thermal Systems Engineering (IPTSE) capabilities and methodologies to enable highly effective and state-of-the-art Multi-Body Dynamics CAE analyses. Ideal candidate will be experienced in the area of internal combustion engines, associated components and systems.
Perform Computer Aided Engineering (CAE) analyses of internal combustion engines mechanical system dynamics (i.e., Valvetrain, Cranktrain, Cam Drive, Oil Pump, Vacuum Pump, Balancers, etc.). Provide design directions to the Engine Components and Engine Programs teams. Provide dynamic loads and boundary conditions to support Engine Durability CAE and NVH CAE efforts. Develop, validate and apply new dynamics CAE methodologies to support Engine design process in the concept, prototype and production stages. Collaborate with Components and Programs team engineers to resolve engine related issues. Support IPTSE objective in achieving DV Efficiency targets.

Responsibilities

What you'll do...

Plan and conduct FEA/CAE analyses of engine components/systems with respect to the multi-body dynamics, structural durability and NVH

Provide direction and recommendations for the design of engine components/systems based on results obtained from FEA/CAE/Optimization analyses

Apply analytical reliability & robustness methodologies to optimize engine components and systems

Apply engineering principles & analytical techniques to establish and continuously improve engine components CAE guideline/procedures

Collaborate with components/systems engineers to provide design direction and confirmation to achieve targets for performance, quality, function, weight and cost

Support expedited concern resolution with cross functional teams including the design, manufacturing, quality, etc.

Collaborate with components/system engineers to resolve engine components/systems issues for both prototype and production programs

Experience with CATIA, AVL Excite, Realis Valdyn, MatLab, ISight, Altair Suite (Hypermesh, Hyperview, Optistruct) and MS Office

Qualifications

You'll have...
• Master Degree in Automotive Engineering, or related field
• 2 + years of hands-on experience with engine components/systems design and analysis
• Proficiency in CAE tools such as AVL Excite, Valdyn, Hypermesh, Optistruct, or similar FEA software
• 2+ years of direct experience with AVL Excite, Realis Valdyn, or similar engine dynamics simulation tools
• Ability to translate analytical results into actionable design recommendations
• Experience collaborating cross-functionally with design, manufacturing, and quality teams to resolve technical issues
• Strong problem-solving skills with ability to support both prototype and production program timelines
• Strong understanding of engineering principles applied to reliability, robustness, and optimization methodologies
• Proficiency in MS Office (Excel, PowerPoint, Word) for reporting and communication

Even better, you may have...
• PhD preferred.
• Familiarity with ISight or similar optimization/DOE software
• CAD proficiency for design integration and geometry review preferably CATIA
• Experience developing or improving CAE guidelines/procedures/best practices
• Background in automotive powertrain or engine-specific development programs
• Six Sigma, DFSS, or other robustness/reliability certification
• Experience working in a global, cross-site engineering environment

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

This position is a salary grade 7 and ranges from $86,600-$144,900.,

This position is a salary grade 8 and ranges from $99,100-$166,200.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.

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About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ

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